Air Conditioning Insulation Pipe NBR PVC Rubber Foam Insulation Material Production Line Equipment

The rubber foam insulation pipe board production line adopts the latest international technology and fully automatic continuous production technology. It uses high-performance nitrile rubber (NBR), polyvinyl chloride (PVC) and EPDM rubber (EPDM) as the main raw materials, supplemented by a variety of high-quality additives, and is made of soft and efficient energy-saving materials for thermal insulation through a special foaming process.

Advanced Foam Insulation Pipe & Sheet Production Line
Designed for High-Efficiency Manufacturing of Eco-Friendly NBR/PVC Foam Materials
Key Features
1. High-Precision Extrusion
- Dual/triple-screw extruder system for uniform mixing of NBR/PVC and additives.
- Stable output of foamed profiles (pipes, sheets, panels) with consistent density.
2. Closed-Cell Foam Technology
- Advanced chemical/physical foaming process for ultra-low thermal conductivity (λ ≤ 0.034 W/m·K).
- Controlled cell structure for superior flexibility, waterproofing, and flame retardancy (meets GB8624 B1/UL94 standards).
3. CFC-Free & Eco-Compliant
- Fully halogen-free formulation (0% CFCs, HCFCs, HFCs) - complies with global environmental regulations (REACH, RoHS).
4. Multi-Format Production
- Quick-change molds for pipes (Φ6mm-Φ160mm) and sheets/panels (width ≤ 1000mm, thickness 5-50mm).
- In-line surface embossing/texturing options.
5. Automated Control System
- PLC/HMI integrated control for real-time monitoring of temperature, speed, and thickness.
- Energy-saving design reduces power consumption by 15-20% vs. conventional lines.
Technical Specifications (NRB-1000 Model)
Material Advantages (Final Product)
Foam insulation produced on the NRB-1000 line delivers:
Superior Insulation: Ultra-low λ value for energy-saving HVAC/R applications.
Flexible & Durable: -40°C to 105°C operating range, resistant to cracking.
Fire Safety: Self-extinguishing, low smoke density (ASTM E84 Class A).
Vibration & Acoustic Control**: Ideal for industrial piping and building systems.
Typical Applications
- HVAC duct insulation
- Refrigeration pipes (cold storage, chillers)
- Building insulation panels
- Automotive & marine thermal/acoustic barriers
- Industrial pipe jacketing

Why Choose Huashida?
- 22 Years of extrusion expertise
- Turnkey Solutions: From raw material advice to after-sales maintenance
- Customizable Lines: Tailored to output volume, product mix, and automation needs

Equipment List

1. Bale Cutter
2. Internal Mixer
3. Bucket Elevator
4. Open Mill
5. XSJ-90
   Cold feed rubber Extruder (XSJ-90)
6. Extruder head 5 sets
7. 1.5Transition roller 1.5m
8. Foaming furnace
9. Conveying device
10. Tractor
11. Sheet cutting machine
12. Electrical control

About Packaging:
Wrap film packaging, if buyer need wooden pallets or wooden boxes, the cost is borne by the buyer.

12 months mechanical part, 6 months electrical part after delivery

Service:
Seller provide the technical service with free, and training the workers of buyers.

Installation and testing:
The seller should send enough technicians to the buyer's company for installation and testing the lines. The round trip ticket, accommodation, transportation, medicine treatment and insurance caused by the seller's expert in buyer's country and 150 US dollars per person per day will be covered by the buyer.

The production line is superior to similar equipment at home and abroad in terms of extrusion speed, automation and safety performance, and its technical design, structural performance, and vulcanization technology have reached the international leading level.The rubber-plastic sponge insulation material produced is a closed-cell elastic structure, which has excellent characteristics such as softness, bending resistance, heat and cold resistance, flame retardant, waterproof, low thermal conductivity, seismic resistance and sound absorption.

1. company profile

Qingdao Huashida Machinery Co., Ltd. is located in Qingdao High & New Technology Industrial Area- Qingdao Huashida industrial Park, covers an area of about 4000 square meters. We have tens of years experience in plastic pipe, sheet, and board extrusion lines, and pipe joints and welding tools such as heat shrinkable sleeve, Electro fusion sleeve etc.

2. main products

Our main products include as following,HDPE PU pre-insulation Jacket Pipe extrusion line,3PE steel pipe anticorrosion&coating machinery,Rubber&plastic foam flexible insulation tube/sheet production line,HDPE water supplying pipe extrusion line,PE PP sheet board extrusion line,Heat shrinkable sleeve production line,Hollow wall spiral pipe production line,Plastic welding rod extrusion line,Radiation cross-linked PE heat shrinkable sleeve,Electro fusion tape,Portable extrusion welder.

Our machines make products what are widely used as jacket pipe of PU foam insulation pipe in municipal heating pipe system; Municipal water supplying and drainage pipeline; Oil and gas pipeline; Pipe joints of plastic drainage water pipes, PU foam insulation pipelines, 2PE/3PE oil and gas pipelines;
Besides manufacturing machines, we also make Heat shrinkable sleeves and electro fusion sleeves and plastic welders, which are widely used as pipe joints and sealings of plastic drainage water pipes, PU foam insulation pipelines, 2PE/3PE oil and gas pipelines;

4. Our certificates and Patents

5. Global market
Our purpose is to supply highest cost-effective products and the most suitable solutions to our clients, as well as intimate help and service, on this basis we reach a win-win situation.
For over 14years We have exported to many foreign countries, such as Russia, Iran, Turkey, U. A. E, Sudan, Ukraine, Uzbekistan, Azerbaijan, South Asia, Poland etc.

6. Core Team

The guarantee period is 12 months from the date of installing, but no more than 14 months from the date of delivery. After this period we are obliged to provide with lifelong service at the expense of Buyer.During the warranty period we are responsible to provide trouble shootings and help the customer to solve the problems, provide spare parts which are broken, except breakings caused by the Buyer.We will provide the technical service train the workers from the buyers for free.We can also send technicians to the buyer's companies abroad for help installation and testing the lines. But the buyer shall pay for the round trip tickets, accommodation, transportation, medicine treatment and insurance of the technicians in foreign countries and some salary accordingly.