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Heat Shrink Sleeve Radiation Cross-Linked Polyethylene Hollow Wall Winding Tube
Heat shrinkable sleeves/bands are designed for insulating pipe
joints, including those of oil pipelines, gas pipelines, and water
pipelines, under field conditions. These are dual-layer insulating
materials composed of a radiation cross-linked polyethylene
substrate and a hot melt adhesive. Additionally, there are
reinforced three-layer heat shrinkable sleeves with an internal
fiberglass mesh, offering enhanced tear resistance and shrinkage
performance. When used in combination with a two-component liquid
epoxy primer, a three-layer corrosion protection system similar to
the pipe mill coating-specifically, the Super Strong (ВУС)
insulation layer-can be formed. Heat shrinkable sleeves are
available in roll form, fixed lengths, or ring shapes.
In the realms of modern industrial development and infrastructure
construction, pipeline systems are constantly confronted with a
myriad of complex environmental challenges, including corrosion,
mechanical damage, and adverse climatic conditions. To safeguard
the safe operation and long-term stability of pipelines, radiation
polyethylene heat shrink sleeves have emerged as a crucial solution
in the field of pipeline protection.
1. Product Introduction
Radiation polyethylene heat shrink sleeves represent a
high-performance material engineered for pipeline protection.
Utilizing radiation cross-linked polyethylene as the base material,
these sleeves are crafted through a specialized production process
to deliver exceptional physical and chemical properties.
Characterized by high strength, high toughness, corrosion
resistance, and aging resistance, this material effectively shields
pipelines from external environmental erosion and damage.
2. Application Scenarios
(I) Oil and Gas Pipelines
Oil and gas pipelines serve as the vital arteries for energy
transportation, where safety and reliability are of paramount
importance. Radiation polyethylene heat shrink sleeves are
extensively utilized in anti-corrosion, insulation, and repair
projects for oil and gas pipelines. During pipeline installation,
these sleeves provide a robust seal for joints, elbows, tees, and
other critical components, preventing corrosive elements such as
moisture and oxygen from contacting the pipeline. This
significantly extends the pipeline's service life. Moreover, in
day-to-day pipeline operations, the sleeves offer resilience
against external forces like soil stress and mechanical vibrations,
safeguarding the pipeline from potential damage.
(II) Municipal Water Supply and Drainage Pipelines
Municipal water supply and drainage pipelines form an integral part
of urban infrastructure, with their operational conditions directly
impacting the quality of life for urban residents and overall
environmental sanitation. Radiation polyethylene heat shrink
sleeves are employed for the repair and protection of these
pipelines. For instance, in cases of partial damage or leakage, the
sleeves can swiftly repair the affected areas, restoring the
pipeline's sealing and integrity. Additionally, in the corrosion
prevention of drainage pipelines, these sleeves effectively
counteract the corrosive effects of acids and alkalis present in
wastewater, thereby enhancing the pipeline's corrosion resistance.
(III) Chemical Pipelines
Chemical pipelines often transport highly corrosive, flammable, and
explosive substances, necessitating stringent pipeline protection
measures. Radiation polyethylene heat shrink sleeves play a vital
role in safeguarding chemical pipelines, thanks to their
outstanding chemical corrosion resistance. They can withstand the
erosive effects of various chemical media, including acids,
alkalis, and salt solutions, forming a reliable protective barrier.
Moreover, the sleeves' excellent insulation properties help prevent
electrochemical corrosion during the transportation process,
ensuring the safe operation of chemical pipelines.
(IV) Marine Engineering Pipelines
The marine environment poses an extreme corrosion threat to
pipelines, with factors such as salt, microorganisms, and wave
impact in seawater causing significant damage. Radiation
polyethylene heat shrink sleeves exhibit remarkable resistance to
seawater corrosion and marine biological adhesion, making them
ideal for protecting marine engineering pipelines. They can serve
as the outer anti-corrosion layer for submarine pipelines,
shielding them from seawater erosion and biological fouling, and
ensuring the long-term stable operation of these pipelines.
Additionally, in offshore platform pipeline systems, these sleeves
effectively withstand the harsh marine conditions, guaranteeing the
safe use of pipelines.
3. Product Advantages
(I) Excellent Anti-Corrosion Performance
Through the radiation cross-linking process, stable chemical bonds
are formed between polyethylene molecular chains, significantly
enhancing the material's resistance to chemical corrosion. This
allows the sleeves to withstand the erosive effects of a wide range
of corrosive media, such as acids, alkalis, salts, and oils. By
effectively preventing pipeline corrosion and rusting, the sleeves
extend the service life of pipelines.
(II) High Strength and High Toughness
The material boasts high strength and toughness, enabling it to
endure significant external impacts and mechanical stress. During
pipeline installation and operation, the sleeves can effectively
resist external forces like soil pressure, mechanical vibrations,
and geological settlement. This protects the pipeline from damage
and ensures its structural stability.
(III) Good Sealing Performance
During the heating and shrinking process, the sleeves conform
tightly to the pipeline surface, creating a robust sealing layer.
This effectively prevents the ingress of moisture, air, and
corrosive gases into the pipeline, ensuring its sealing and
integrity. Additionally, the sleeves possess a certain self-healing
capability. When minor scratches or damage occur on the pipeline
surface, the sleeves can automatically fill the gaps and restore
their sealing function.
(IV) Convenient Construction
The construction process for radiation polyethylene heat shrink
sleeves is straightforward and efficient, requiring no complex
equipment or tools. Simply place the sleeve over the pipeline,
apply heat using a spray gun or hot air gun, and allow it to shrink
and adhere tightly to the surface. This method not only saves time
and labor costs but also enables rapid on-site repair of damaged
pipeline sections, thereby enhancing construction efficiency.
(V) Environmentally Friendly and Pollution-Free
During both production and use, this product generates no harmful
substances and poses no threat to the environment. It meets
stringent environmental protection standards and qualifies as a
green, environmentally friendly pipeline protection material. It is
particularly suitable for applications where high environmental
standards are required.
Heat shrinkable sleeve-HSSC-1 Detailed Photos
The HSSC-1 heat shrinkable sleeve, a two-layered product developed
and manufactured by Qingdao Huashida Machinery Co., Ltd., is
specifically designed for pipeline anti-corrosion. It consists of a
radiation cross-linked polyethylene backing and a high shearing
strength melt adhesive, and it possesses shape memory capabilities.
Upon heating, the hot melt adhesive is forced into the joint by the
shrinkage power, creating a perfectly sealed surface. The HSSC-1 is
compatible with standard pipe coatings and can also be applied to
bare pipes, replacement pipe sections, and large radius bends. This
system is designed to require minimal preheating and is
particularly suitable for large diameter wastewater pipes.
Our Advantages Fast shrinkage speed, good waterproof performance, good anti-corrosive performance, long service life, convenient transportation and fast construction. The product are ideal material for corrosion prevention and insulation.
Application scope
It's mainly used for heat pipe network, steel pipe corrosion
resistance and insulation, chemical pipes and sewage pipes etc.
Heat Shrinking Wrapx
Selecting the proper sleeve:
Project specifications and local standards must be considered when
specifying a shrinkable sleeve.
Next to these the following parameters must be considered for
selecting the proper shrinkable sleeve:
Pipe Coating Type:
F. I. Bitumen, Coal Tar Enamel (CTE), Cold Applied Tapes (CAT),
Fusion Bonded Epoxy (FBE), PolyEthylene (PE), PolyPropylene (PP),
...
Pipe Operating Temperature:
0 - 120° C (0-248° F)
Pipe Operating Pressure:
F. I. 100 mbar = 1, 42 psi, >4 bar = 56.88 psi, ...
Pipe Medium:
F. I. Gas, water, oil, ...
Pipe Diameter:
F. I. 1" or DN25 for steel pipe, 160 mm jacket diameter for
insulated steel pipe, ...
Pipe Preparation:
Surface cleaning: F. I. Abrading, brushing, gritblasting obtainable
preheat temperature: Low (60-70° C) (140-158° F), high (80-100°
C)(176-212° F), very high (230° C) (446° F)
Adverse Soil Conditions:
Stable: Low soil stresses unstable: Shifting soil conditions,
significant pipe motion relative to soil
Mechanical Resistance Heatshrinkable Coating:
Medium (B): Moderate impact and penetration resistance high (C):
High impact and penetration resistance
Pipe Laying Method:
F. I...Open Trench, Directional Drilling, Off-Shore Climate
conditions (Ambient Temperature during Sleeve Application):
Sea climate: Not very cold - not very warm
Land climate: Very cold - warm
Desert climate: Very cold - hot
All of the above parameters affect the type of coating which will
provide the best performance, ease of installation and value. The
following selection tables will help you to decide which sleeve is
right for your application.
Used for pipe welding joint insulation, gas pipeline, oil pipeline, water supply pipeline insulation, heating pipeline sealing, and heat shrink tubing for connecting plastic pipes. Working temperature: up to 90ºC. Applicable coatings: polyethylene (PE), polypropylene (PP), high-density polypropylene (HPPC), fused bonded epoxy powder (FBE), steel.