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HDPE Water/Gas Supply Pressure Pipeline Single & Multi-Layer Co-Extrusion Line
Description
HDPE pressure Pipe Extrusion Line is a pipe extrusion line
developed by HSD company through assimilateing the master
technology introduced from Europe. It is applicable for extrusion
of PE, PP, PB, PERT, ABS etc.
Plastic Pipes produced by this line have excellent stiffness,
flexibility, high mechanical strength, resistance of environmental
stress cracks, resistance to creep deformation, heat-linkage and so
on. It has become the first choice for the city gas pipe, water
supply pipe, foundation pipe, landfill collection pipe, watermain,
geothermal heating etc.
1. Single Screw Extruder
Single screw extruder is composed of AC motor, hard toothed surface
,reduction gearbox, extruding system, heating and cooling system,
and electrical controlling part. AC motor connects reduction
gearbox directly and make screw rotate at certain speed to adapt to
extrude certain kinds of plastics.
2. Die-Head
Die-head is mainly composed of mandril, neck mold, spiral body,
cover, die-head body, bolts, and heating rings. The inside surface
is polished and chrome plated to ensure plastic materials flow
smoothly and to ensure no rusting. The uniformity of pipe wall
thickness can be adjusted by bolts. The bronze calibrating sleeve
fixed in die-head is mainly used to cool down the fresh pipe and to
calibrate the pipe outer diameter.
3. Vacuum Forming Tank
Vacuum forming tank is mainly composed of frame, stainless steel
tank, vacuum system, spray cooling system, back and forth mobile
device. When it is at work, the vacuum pump exhausts the air from
the sealed tank to pressurize the fresh pipe cling to calibrating
copper sleeve and to realize calibrating the pipe outer diameter.
Spray cooling system is used to cool down the extruded pipe by
water. Spray nozzles spray cooling water from all directions on
pipe surface to cool down the pipe promptly.
4. Water Cooling Tank
Water cooling tank is mainly composed of frame, stainless steel
tank, and spray cooling system. Spray cooling system is used to
cool down the pipe further and to achieve cooling completely and
forming.
5. Caterpillar Haul-off Machine
Haul-off machine is mainly composed of driving device, haul-off
chain caterpillar, clamping structure, adjusting system, side
plate, and foundation bed. Haul-off caterpillars are AC motor
driven and adopt frequency control of speed to adapt to different
pipes extruding speed. It is also equipped with automatic length
measuring device to achieve cutting at certain length.
6. No-Dust Cutter
It adopts blade punching principle to achieve no-dust cutting. It
is mainly composed of cutting device, clamping device, structure
synchronous mobile device, and frame.
Working Conditions
Electric source | 3 380V(-10%,+5%)50Hz |
Total power | ~160kW |
Cooling water | ≤20ºC,≥0.3Mpa , 26~30 m3/h |
Compressed air | 0.4m3/min ,>0.5MPa |
Dimension | 24*3*3m |
Material | HDPE granules |
Production range: pipe dia. 110-2000mm
Style | PE-110/600 | PE-365/760 | PE-655/1380 | PE-960/1680 | PE-1054/1860 |
Main Extruder | SJ-75/33 | SJ-90/33 | SJ-120/33 | SJ-150/33 | SJ-150/33 |
Pipe diameter | Φ110-600mm | Φ365-760m | Φ655-1380mm | Φ960-1680mm | Φ1054-1860mm |
Capacity | 250-350kg/h | 400-500kg/h | 700-900kg/h | 1000-1200kg/h | 1000-1250kg/h |
Installed power | 160kw | 240kw | 480kw | 580kw | 580kw |
Length | 26m | 32m | 36m | 40m | 45m |
Main machine- High-effeciency single screw extruder
---Single screw is with barreir & mixing head; Barrel is new
model with slotting (channel), Both make security of good
jellification, large output and stable performance.
Controlling system
The complete line could be controlled by PLC, with good
human-machine interface, all technical parameters could be set and
indicated by touching screen. Controlling system is designed
according to the customer; S requirement, to be with PLC, or
without.
Qingdao Huashida Machinery Co., Ltd is a professional plastic
extrusion production line manufacture since 2003. The factory
covers 34000 square meter. Our products such as HDPE pressure pipe
for gas or water transmission, structural wall pipe extrusion line,
corrugated pipe extrusion line . The products have been exported to
Middle East, Russia, Africa. Turkey, Korea.
Our factory locates in Cheng yang Industrial area, Qingdao
,Shandong Province. we have been approved and got certificate
ISO90001:2008 by SGS. All the customers are welcome to visit the
factory.
If you need more information about this machine. just call us
0086-532-80999083, we can give you consulting service for this
machine. or email to us