Product Details
2-30ml Vial Filling Line With Washing Drying Filling Stoppering
Machines, GMP Compliant Aseptic Processing For Biopharmaceuticals
And Vaccines
Precision Engineering for Sterile Injectable Production & Advanced
Therapeutics
⚙️ Core Innovations
✅ End-to-End Aseptic Control
- Integrates ultrasonic cleaning (99.99% particulate removal) + dry heat sterilization (340°C, SAL ≤10⁻⁶), ensuring compliance with FDA/EU Annex 1
guidelines for biologics and mRNA vaccines.
- Nitrogen-protected filling system prevents oxidation of sensitive
APIs (e.g., peptides, monoclonal antibodies).
✅ High-Speed Flexibility
- Processes 2-30ml vials at 100-400 vials/min, ideal for small-batch personalized medicines and large-scale
vaccine production.
- Quick-change tooling adapts to R&D trials and commercial runs
within 15 minutes.
✅ Smart Process Validation
- AI-driven PLC system monitors critical parameters (fill accuracy ±0.5%, stoppering
force 20-80N), generating real-time audit trails for 21 CFR Part 11
compliance.
- QR-coded batch tracking links raw materials to final products,
enabling blockchain-level traceability.
Target Applications
- mRNA Vaccines: Closed-system handling of lipid nanoparticles (LNPs) with
temperature-controlled zones (2-8°C).
- Biologic Lyophilized Products: Seamless integration with freeze-dryers for vial capping under
inert gas.
- Ophthalmic Injections: Precision filling of viscoelastic solutions (e.g., hyaluronic
acid-based therapies).
Certifications & Adaptability
- GMP, ISO 14644-1 Class 5 certified cleanroom compatibility.
- Validated for cytotoxic drug containment (OEB Level 5) with negative pressure isolators (optional).
Fill Speed=Total Fill Volume per HourFilling Time per Vial
Below is the main spec of our vial liquid filling machines:
Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
Clarity | >99% |
Breakage rate | <0.5% |
Filling Torlerance | 1.5 % |
Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr |
Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr |
Pass rate of stopping | > 99% |
Pass rate of capping | > 99% |
vacuum pumping speed | 60m3/h(external distribution) |
Exhuast volume | 3500-4800m3/h |
Weight | 9300 KGs |
Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
Why Choose This Line?
- Our patented anti-cross-contamination design reduces downtime by 40%
vs. conventional systems.
- Global service network provides 72hr on-site support for EU/US/APAC
clients.
This structure leverages technical rigor (validated sterilization)
and industry trends (personalized medicine), positioning this vial
filling line as a modular solution for next-gen drug manufacturing.
Company Profile
Established in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd.
has a strong reputation for providing innovative and reliable
solutions to meet the diverse needs of companies. The company's
product range includes a wide variety of equipment such as
intelligent filling machines, labeling & packaging machines, also
include medical blister packagings and injection madical devices.
With a team of experienced engineers and technicians, Suzhou
Lingyao Intelligent Equipment Co., Ltd. provides customized
solutions to meet the specific requirements of its customers. The
company also offers excellent after-sales service and technical
support to ensure customer satisfaction.
Overall, Suzhou Lingyao Intelligent Equipment Co., Ltd. is known
for its commitment to quality, innovation, and customer service in
the intelligent equipment industry.