2-30ml Vial Filling Line With Washing Drying Filling Stoppering Machines, GMP Compliant Aseptic Processing For Biopharmaceuticals And Vaccines

Brand Name:Lingyao
Certification:CE, ISO, GMP
Model Number:LYKXGF2-30
Minimum Order Quantity:1 unit
Delivery Time:180 work days normally
Payment Terms:D/A,D/P,T/T,Western Union
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Address: No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Supplier`s last login times: within 34 hours
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Product Details

2-30ml Vial Filling Line With Washing Drying Filling Stoppering Machines, GMP Compliant Aseptic Processing For Biopharmaceuticals And Vaccines


Precision Engineering for Sterile Injectable Production & Advanced Therapeutics

⚙️ Core Innovations
End-to-End Aseptic Control

  • Integrates ultrasonic cleaning (99.99% particulate removal) + dry heat sterilization (340°C, SAL ≤10⁻⁶), ensuring compliance with FDA/EU Annex 1 guidelines for biologics and mRNA vaccines.
  • Nitrogen-protected filling system prevents oxidation of sensitive APIs (e.g., peptides, monoclonal antibodies).

High-Speed Flexibility

  • Processes 2-30ml vials at 100-400 vials/min, ideal for small-batch personalized medicines and large-scale vaccine production.
  • Quick-change tooling adapts to R&D trials and commercial runs within 15 minutes.

Smart Process Validation

  • AI-driven PLC system monitors critical parameters (fill accuracy ±0.5%, stoppering force 20-80N), generating real-time audit trails for 21 CFR Part 11 compliance.
  • QR-coded batch tracking links raw materials to final products, enabling blockchain-level traceability.

Target Applications

  • mRNA Vaccines: Closed-system handling of lipid nanoparticles (LNPs) with temperature-controlled zones (2-8°C).
  • Biologic Lyophilized Products: Seamless integration with freeze-dryers for vial capping under inert gas.
  • Ophthalmic Injections: Precision filling of viscoelastic solutions (e.g., hyaluronic acid-based therapies).

Certifications & Adaptability

  • GMP, ISO 14644-1 Class 5 certified cleanroom compatibility.
  • Validated for cytotoxic drug containment (OEB Level 5) with negative pressure isolators (optional).

Fill Speed=Total Fill Volume per HourFilling Time per Vial

Below is the main spec of our vial liquid filling machines:

ModelLYQCL80+LYASMR620/48+LYKGF8LYQCL1000+LYASMR620/48+LYKGF10LYQCL120+LYASMR620/55+LYKGF12
Adaptive Spec2-30ml national standard vials2-30ml national standard vials2-30ml national standard vials
Capacity6000-12000pcs/hr6000-18000pcs/hr6000-26000pcs/hr
Clarity>99%
Breakage rate<0.5%
Filling Torlerance1.5 %
Fresh Water consumption0.2-0.4Mpa/0.6-1.0 m3/hr
Clean compressed air consumption and pressure0.3-0.6Mpa/35-80 m3/hr
Pass rate of stopping> 99%
Pass rate of capping> 99%
vacuum pumping speed60m3/h(external distribution)
Exhuast volume3500-4800m3/h
Weight9300 KGs
Total Powerabout 90kw 380v 50Hzabout 93kw 380v 50Hzabout 110kw 380v 50Hz
Sizeabout 12600 X 2260 X 2445mmabout 12600 X 2260 X 2445mmabout 13200 X 2260 X 2445mm



Why Choose This Line?

  • Our patented anti-cross-contamination design reduces downtime by 40% vs. conventional systems.
  • Global service network provides 72hr on-site support for EU/US/APAC clients.

This structure leverages technical rigor (validated sterilization) and industry trends (personalized medicine), positioning this vial filling line as a modular solution for next-gen drug manufacturing.

China 2-30ml Vial Filling Line With Washing Drying Filling Stoppering Machines, GMP Compliant Aseptic Processing For Biopharmaceuticals And Vaccines supplier

2-30ml Vial Filling Line With Washing Drying Filling Stoppering Machines, GMP Compliant Aseptic Processing For Biopharmaceuticals And Vaccines

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