Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH

Certification:CE, ISO, GMP
Model Number:LYABF
Minimum Order Quantity:1 unit
Delivery Time:120 work days
Payment Terms:D/A,D/P,T/T,Western Union,MoneyGram
Place of Origin:China
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Address: No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
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Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH

Revolutionize Your Ampoule Production with Precision and Speed
The High-Speed Aseptic Ampoule Filling Line is engineered for pharmaceutical manufacturers seeking unmatched efficiency and compliance in injectable drug packaging. Designed to handle 1-20ml ampoules, this fully automated system integrates advanced aseptic technology and servo-driven controls to deliver 26,000 vials per hour with precision dosing (±0.5% accuracy), ensuring every ampoule meets stringent pharmacopeial standards.

Key Innovations:
1️⃣ Closed-Loop Sterility Assurance

  • Features ISO Class 5 cleanroom-compatible design with laminar airflow and HEPA filtration, critical for biologics and vaccines requiring zero contamination risks.
  • Seamless integration with tunnel sterilization (up to 350°C) for continuous, uninterrupted production.

2️⃣ Adaptive Production Intelligence

  • Equipped with PLC + touchscreen HMI for real-time adjustments to filling volume (1-20ml), speed, and temperature.
  • Auto-diagnostic alerts and CIP/SIP capabilities reduce downtime by 30%, ideal for multi-product facilities.

3️⃣ Robust Material Compatibility

  • Corrosion-resistant 316L stainless steel components and ceramic piston pumps handle aggressive formulations like antibiotics, peptides, and lyophilized drugs.
  • Gentle ampoule handling mechanism prevents breakage (<0.1% defect rate), even with fragile 1ml borosilicate glass.

Machine Spec:


technical parameters
 
product modelLYQCL120+LYASMR
620/43+LYAGF12
size range1-10ml national standard ampoules
Output(1-2ml)12000-26000pcs/h
Output(5-10ml)8000-12000pcs/h
Clarity>99%
Breakage rate≤1%(whole line)
Filling Precision±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gasGas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume3500-4100m³/h
Net weight7800(kg)
Total poweraround 72kw 380V 50HZ
Outline sizearound 9940x2260x2445mm

High Speed Precision Ampoule Filling Line pictures:



Why Choose This Ampoule Filling Line?

  • GMP & FDA-Aligned: Validatable documentation suite supports Annex 1 and 21 CFR Part 11 compliance.
  • Energy-Smart: Servo motors cut power consumption by 25% vs. traditional systems, with 600W peak load.
  • Future-Ready Scalability: Modular design allows easy upgrades to AI-driven visual inspection or blockchain traceability.

From high-volume vaccine batches to niche oncology therapies, this ampoule filling line empowers manufacturers to achieve 99.5% operational efficiency while maintaining sterile integrity. Request a live demo to see how it transforms your injectables production workflow!


China Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH supplier

Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP Compliant 26,000BPH

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