Product Details
Aseptic Ampoule Filling Line for Pharmaceutical Injections GMP
Compliant 26,000BPH
Revolutionize Your Ampoule Production with Precision and Speed
The High-Speed Aseptic Ampoule Filling Line is engineered for pharmaceutical manufacturers seeking unmatched
efficiency and compliance in injectable drug packaging. Designed to
handle 1-20ml ampoules, this fully automated system integrates
advanced aseptic technology and servo-driven controls to deliver 26,000 vials per hour with precision dosing (±0.5% accuracy), ensuring every ampoule
meets stringent pharmacopeial standards.
Key Innovations:
1️⃣ Closed-Loop Sterility Assurance
- Features ISO Class 5 cleanroom-compatible design with laminar
airflow and HEPA filtration, critical for biologics and vaccines
requiring zero contamination risks.
- Seamless integration with tunnel sterilization (up to 350°C) for
continuous, uninterrupted production.
2️⃣ Adaptive Production Intelligence
- Equipped with PLC + touchscreen HMI for real-time adjustments to filling volume (1-20ml), speed, and
temperature.
- Auto-diagnostic alerts and CIP/SIP capabilities reduce downtime by
30%, ideal for multi-product facilities.
3️⃣ Robust Material Compatibility
- Corrosion-resistant 316L stainless steel components and ceramic
piston pumps handle aggressive formulations like antibiotics,
peptides, and lyophilized drugs.
- Gentle ampoule handling mechanism prevents breakage (<0.1%
defect rate), even with fragile 1ml borosilicate glass.
Machine Spec:
technical parameters |
|
product model | LYQCL120+LYASMR 620/43+LYAGF12 |
size range | 1-10ml national standard ampoules |
Output(1-2ml) | 12000-26000pcs/h |
Output(5-10ml) | 8000-12000pcs/h |
Clarity | >99% |
Breakage rate | ≤1%(whole line) |
Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
Exhaust volume | 3500-4100m³/h |
Net weight | 7800(kg) |
Total power | around 72kw 380V 50HZ |
Outline size | around 9940x2260x2445mm |
High Speed Precision Ampoule Filling Line pictures:
Why Choose This Ampoule Filling Line?
- GMP & FDA-Aligned: Validatable documentation suite supports Annex 1 and 21 CFR Part
11 compliance.
- Energy-Smart: Servo motors cut power consumption by 25% vs. traditional
systems, with 600W peak load.
- Future-Ready Scalability: Modular design allows easy upgrades to AI-driven visual
inspection or blockchain traceability.
From high-volume vaccine batches to niche oncology therapies, this
ampoule filling line empowers manufacturers to achieve 99.5% operational efficiency while maintaining sterile integrity. Request a live demo to see
how it transforms your injectables production workflow!
Company Profile
Established in 2013, Suzhou Lingyao Pharmaceutical Equipment Co.,
Ltd. has a strong reputation for providing innovative and reliable
solutions to meet the diverse needs of pharmaceutical companies.
The company's product range includes a wide variety of equipment
such as pharmaceutical filling machines, labeling & packaging
machines, also include medical blister packagings and injection
madical devices.
With a team of experienced engineers and technicians, Suzhou
Lingyao Pharmaceutical Equipment Co., Ltd. provides customized
solutions to meet the specific requirements of its customers. The
company also offers excellent after-sales service and technical
support to ensure customer satisfaction.
Overall, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. is known
for its commitment to quality, innovation, and customer service in
the pharmaceutical equipment industry.