Product Details
Aseptic Vial Filling Machine for Sterile Pharmaceuticals High
Speed, GMP Compliant Solution
Revolutionize Pharmaceutical Production with Our Aseptic Vial
Filling Machine
The Aseptic Vial Filling Machine is engineered to meet the stringent demands of sterile drug
manufacturing, delivering unmatched precision and compliance with
global GMP standards. Ideal for vaccines, biologics, and injectable
therapies, this machine ensures a contamination-free environment
with its advanced ISO 5-grade laminar airflow system, critical for
maintaining product integrity from filling to sealing.
Key Innovations:
- Fully Automated Operation: Minimize human intervention with robotic handling and
closed-system design, reducing contamination risks.
- Microdosing Precision (±0.5%): Achieve accurate fills for 250ml to 1000ml vials, tailored for
high-value drugs like mRNA vaccines and monoclonal antibodies.
- Flexible Format Adaptability: Switch seamlessly between 2ml insulin vials and 30ml antibiotic
bottles using quick-change tooling, optimizing production agility.
- Pharma-Grade Materials: Constructed with 316L stainless steel and CIP/SIP compatibility,
ensuring compatibility with corrosive biologics and easy
sterilization.
Aseptic Vial Filling Machine Spec:
Bottle Spec | 250-1000ml bottles |
Production Capacity | 20-80 pc/min |
Clarity | >99% |
Filling Nozzle Qty. | 4-12 |
Capping handle qty. | 1-2 |
Pump Variety | stainless steel pump or peristaltic pump |
Air Consumption and Pressure | 03-0.6 Mpa / 10-20 cbm/h |
Capping PASS rate | >99% |
Weight | 800Kg |
Total Power | about 3.5KW 380V 50Hz |
Size | 3000mm L x 900mm W x 1750mm H |
Why Choose This Machine?
- Speed & Scalability: Process up to 400 vials/minute, ideal for large-scale vaccine
campaigns or small-batch oncology drugs.
- Regulatory Ready: Pre-validated for FDA/EMA audits, with full documentation support
for Annex 1 compliance.
- Energy-Efficient Design: Reduce operational costs with intelligent power management
(220V-480V compatibility) and ≤0.01% leakage rate.
Applications Beyond Basics
From lyophilized COVID-19 boosters to temperature-sensitive CAR-T
cell therapies, our Aseptic Vial Filling Machine adapts to emerging pharmaceutical trends. In Middle Eastern
markets, its enhanced heat dissipation system (tested at 45°C
ambient) and halal-certified lubricants make it a regional
standout.
Future-Proof Your Facility
Pair this machine with AI-driven predictive maintenance software
(optional) to cut downtime by 30% and extend equipment lifespan.
Solution-Service:
Lingyao, We are where you are!
We are qualified to provide the following services:
- 7 days/24 hours Quick Service Response
- Site Installation, Commissioning, SAT and Training
- Accompanying production services
- Periodic Maintenance and Emergency
- Preventative Maintenance
- Remote Access
- Annual Maintenance Contract (AMC)
- Spare Parts Supply
- Modernization through Upgrade and Refurbishment
Our team:
- Service manager
- Mechanical technicians
- Electrical technicians
- Commissioning engineers
- Validation engineers
- Production supervisors
Company Profile
Established in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd.
has a strong reputation for providing innovative and reliable
solutions to meet the diverse needs of companies. The company's
product range includes a wide variety of equipment such as
intelligent filling machines, labeling & packaging machines, also
include medical blister packagings and injection madical devices.
With a team of experienced engineers and technicians, Suzhou
Lingyao Intelligent Equipment Co., Ltd. provides customized
solutions to meet the specific requirements of its customers. The
company also offers excellent after-sales service and technical
support to ensure customer satisfaction.
Overall, Suzhou Lingyao Intelligent Equipment Co., Ltd. is known
for its commitment to quality, innovation, and customer service in
the intelligent equipment industry.