Product Details
Automated Ampoule Filling and Sealing Line for Hyaluronic Acid
Injection High Filling Speed 22,000BPH, ISO 14644 Compliance
Revolutionize Sterile Injectable Production with Our Automated
Ampoule Filling and Sealing Line
Ideal for vaccines, insulin, and biologics, this automated ampoule filling and sealing line combines precision engineering with unmatched sterility.
Engineered for high-speed production of 5000 vials/hour, it ensures
±0.5% dosing accuracy through servo-driven pumps—perfect for costly
APIs like monoclonal antibodies.
Key Innovations:
- Zero-Contamination Design: Integrated 0.5μm air filtration and laminar airflow meet ISO
14644 standards, critical for hot climates where microbial risks
escalate.
- Dual-Flame Sealing: Patented dual-torch technology creates bubble-free seals,
achieving <0.01% leakage rates—exceeding WHO-PQ requirements for
vaccine packaging.
- Smart Thermal Control: Real-time temperature monitoring (2–8°C) preserves heat-sensitive
drugs like mRNA vaccines during filling.
Automated Ampoule Filling and Sealing Line Spec:
technical parameters |
|
product model | LYQCL100+LYASMR 620/43+LYAGF8 |
size range | 1-20ml national standard ampoules |
Output(1-2ml) | 16000-22000pcs/h |
Output(5-10ml) | 8000-12000pcs/h |
Output(20ml) | 5000-7000pcs/h |
Clarity | >99% |
Breakage rate | ≤1%(whole line) |
Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
Exhaust volume | 3500-4100m³/h |
Net weight | 7800(kg) |
Total power | around 72kw 380V 50HZ |
Outline size | around 9940x2260x2445mm |
Operational Excellence:
- Rapid changeover within 15 minutes for 1–20ml ampoules.
- Energy-saving mode cuts idle power use by 40%, aligning with
sustainability goals.
- PLC interface with multi-language support (Arabic/English)
simplifies operation in diverse markets.
Trusted by pharmaceutical giants in Dubai and Riyadh, this ampoule filling line delivers 20% faster ROI through reduced downtime and 99.9% batch success rates. Request a
live demo to experience its game-changing performance!
Solution-Service:
Lingyao, We are where you are!
We are qualified to provide the following services:
- 7 days/24 hours Quick Service Response
- Site Installation, Commissioning, SAT and Training
- Accompanying production services
- Periodic Maintenance and Emergency
- Preventative Maintenance
- Remote Access
- Annual Maintenance Contract (AMC)
- Spare Parts Supply
- Modernization through Upgrade and Refurbishment
Our team:
- Service manager
- Mechanical technicians
- Electrical technicians
- Commissioning engineers
- Validation engineers
- Production supervisors
Accompanying production services. is acharacteristic service that Lingyao can provide to support our
clients:
- Move Forward commercial production smoothly and fast
- Minimize material and utilities lost
- Hand to hand training of operation and maintenance
Company Profile
Established in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd.
has a strong reputation for providing innovative and reliable
solutions to meet the diverse needs of companies. The company's
product range includes a wide variety of equipment such as
intelligent filling machines, labeling & packaging machines, also
include medical blister packagings and injection madical devices.
With a team of experienced engineers and technicians, Suzhou
Lingyao Intelligent Equipment Co., Ltd. provides customized
solutions to meet the specific requirements of its customers. The
company also offers excellent after-sales service and technical
support to ensure customer satisfaction.
Overall, Suzhou Lingyao Intelligent Equipment Co., Ltd. is known
for its commitment to quality, innovation, and customer service in
the intelligent equipment industry.