Aseptic Filling Line For Collagen Based Formulation, 1-20ml Ampoule Washing Drying Filling Line With With Class 5 LAF System
Brand Name:Lingyao
Certification:CE, ISO, GMP
Model Number:LYAPL1-20-III
Minimum Order Quantity:1 unit
Delivery Time:180 work days
Payment Terms:D/A,D/P,T/T,Western Union,MoneyGram
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No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
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Product Details
Aseptic Filling Line For Collagen Based Formulation, 1-20ml Ampoule Washing Drying Filling Line With With Class 5 LAF System
LYAPL1-20 Ampoule Washing-Drying-Filling Line
Engineered for Collagen-Based Cosmeceuticals & Regenerative
Medicine
⚙️ Core Innovations for Collagen Excellence
✅ Pharmaceutical-Grade Sterility
- Achieves Class 100 cleanroom standards with ultrasonic cleaning + dry heat sterilization (300°C) , eliminating endotoxins critical for hydrolyzed collagen peptides and recombinant humanized collagen lyophilized fibers.
- Nitrogen-shielded filling prevents oxidation, preserving collagen’s bioactivity and viscosity for anti-aging formulations .
✅ Precision for Diverse Collagen Formats
- Adapts seamlessly to 1-20ml vials/ampoules, ideal for small-batch premium products:
→ Lyophilized collagen fibers (e.g., anti-wrinkle microneedle patches).
→ Hydrolyzed collagen serums with multi-peptide complexes . - Patented variable-speed conveyor allows rapid switching between liquid fillers (e.g., collagen-infused dermal boosters) and semi-solid gels (e.g., cross-linked collagen scaffolds).
✅ AI-Driven Quality Assurance
- Real-time fill weight monitoring (±0.5% accuracy) ensures dosage consistency in collagen-based injectables .
- QR-coded traceability tracks raw collagen sources (bovine/marine) to final cosmetic products, complying with FDA 21 CFR Part 11 .
Ampoules Filling Machine Spec:
| technical parameters | ||||
| product model | LYQCL180+LYASMR 620/43+LYAGF16 | |||
| size range | 1-20ml national standard ampoules | |||
| Output(1-2ml) | 35000-40000pcs/h | |||
| Output(5-10ml) | 35000-40000pcs/h | |||
| Output(20ml) | 35000-40000pcs/h | |||
| Clarity | ＞99% | |||
| Breakage rate | ≤1%(whole line) | |||
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
| Exhaust volume | 3500-4100m³/h | |||
| Net weight | 7800(kg) | |||
| Total power | around 93kw 380V 50HZ | |||
| Outline size | around 10100x2260x2445mm | |||
Aseptic Filling Line For Collagen Based Formulation, 1-20ml Ampoule Washing Drying Filling Line With With Class 5 LAF System
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