Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected
Certification:CE, ISO, GMP
Model Number:LYAPL1-20-I
Minimum Order Quantity:1 unit
Delivery Time:180 work days
Payment Terms:D/A,D/P,T/T,Western Union,MoneyGram
Place of Origin:China
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No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
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Product Details
Ampoule Filling Line with Moist Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected
Revolutionize Penicillin Injection Production with Advanced Ampoule
Filling Line Technology
The ampoule filling line integrates ultrasonic cleaning, heat sterilization tunnel oven, and laminar airflow protection to deliver a seamless, GMP-compliant solution for penicillin injection manufacturing. Designed for precision and sterility, this system ensures the highest standards of pharmaceutical safety and efficiency.
Ampoules Filling Line Spec:
| technical parameters | ||||
| product model | LYQCL100+LYASMR 620/43+LYAGF8 | |||
| size range | 1-20ml national standard ampoules | |||
| Output(1-2ml) | 16000-22000pcs/h | |||
| Output(5-10ml) | 8000-12000pcs/h | |||
| Output(20ml) | 5000-7000pcs/h | |||
| Clarity | ＞99% | |||
| Breakage rate | ≤1%(whole line) | |||
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
| Exhaust volume | 3500-4100m³/h | |||
| Net weight | 7800(kg) | |||
| Total power | around 72kw 380V 50HZ | |||
| Outline size | around 9940x2260x2445mm | |||
Core Features:
1️⃣ Full-Automated Ampoule Filling
- High-precision dosing pumps (±0.5% accuracy) for penicillin injection filling (1-20ml), minimizing product loss and ensuring batch consistency.
- Adaptive servo-driven mechanisms handle diverse ampoule sizes (1-20ml) without manual adjustment.
2️⃣ Ultrasonic Cleaning & Sterilization
- Ultrasonic tanks remove particulate contaminants and water-soluble residues using multi-stage rinsing (WFI + purified water).
- Moist heat sterilization tunnel oven operates at 250°C±5°C, achieving a 3-log reduction of endotoxins for depyrogenation.
3️⃣ Laminar Airflow Protection
- ISO Class 5 air filtration system creates a particle-free environment during ampoule filling and sealing, critical for penicillin’s sensitivity to microbial contamination.
4️⃣ GMP-Compliant Design
- Constructed with 316L stainless steel for corrosion resistance and easy cleaning.
- Seamless integration with upstream/downstream equipment (e.g., depyrogenation tunnels) via mesh belt (arc-shaped conveyor) to prevent cross-contamination.
Why Choose This Line?
- Efficiency: Processes 300-500 ampoules/minute with <0.1% breakage rate.
- Compliance: Meets CFDA, EU GMP, and FDA standards for injectable pharmaceuticals.
- Adaptability: Ideal for antibiotics (e.g., penicillin), vaccines, and high-value biologics requiring aspetic condition.
Target Industries: Pharmaceutical manufacturers, biotech companies, and CDMOs specializing in parenteral drugs.
Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected
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