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Hwashi Heavy Duty Spot Welding Robot With C Type And X Type Welding Gun For Storage Shelf Corner
Description
HWASHI welding robot is compact, with small size, which is a dedicated arc welding robot. This robot equipped with international Brands welding power, can achieve a stable welding, access to high-precision welding path, shorten the welding cycle, with high repeat positioning accuracy, fast running, welding process stability, high consistency of the weld, and can shorten the product replacement cycle, The corresponding equipment investment. Widely used in automotive and accessories, motorcycles and accessories, engineering machinery and other metal welding field.
1. Improve the labor intensity of workers, can work in harmful
environment.
2. Shorten the production preparation cycle, reduce enterprise
investment.
3. Stabilize and improve the welding quality of work pieces.
4. Reduced requirements for workers to operate skills.
5. Simple operation, convenient for users.
Parameters
Model | HS-R6-08 | HS-R6-10 | HS-R6-20 | HS-R6-50 | HS-R6-165 | |
DOF | 6 | |||||
Driving Mode | AC Servo Driving | |||||
Effective Load | 8KG | 10KG | 20KG | 50KG | 165KG | |
Repeat Accuracy | ±0.05mm | |||||
Working radius | 1400mm | 1589mm | 1595mm | 1950mm | 2483mm | |
Weight | 180KG | 180KG | 290KG | 600KG | 1300KG | |
Motion Range(°) | J1 | ±170 | ±170 | ±170 | ±180 | ±180 |
J2 | ±120~-85 | ±120~-80 | ±132~-95 | ±130~-90 | ±80~-60 | |
J3 | ±85~-165 | ±85~-165 | ±73~-163 | ±75~-210 | ±80~-190 | |
J4 | ±180 | ±180 | ±180 | ±360 | ±360 | |
J5 | ±135 | ±135 | ±133 | ±115 | ±115 | |
J6 | ±360 | ±360 | ±360 | ±360 | ±360 | |
Max Speed(°/s) | J1 | 130 | 130 | 147 | 158 | 100 |
J2 | 130 | 130 | 100 | 149 | 90 | |
J3 | 130 | 130 | 135 | 130 | 104 | |
J4 | 270 | 270 | 300 | 215 | 144 | |
J5 | 170 | 170 | 198 | 251 | 160 | |
J6 | 455 | 455 | 194 | 365 | 215 | |
Power | 4KVA | 4KVA | 6KVA | 14KVA | 31KVA | |
Voltage | 380V or 220V | |||||
Frequency | 50Hz or 60Hz |
Application and Samples
1. The Six-station positioner layout can realize long time
continuous welding, welding efficiency and welding quality has been
significantly improved;
2. The positioner realizes the workpiece clamping at one time, and
automatically realizes the alternating welding of the four corners
of product, the deformation is effectively controlled.
3. This machine can achieve automatic welding with manually loading
material. It can also improve the welding quality and welding
efficiency. What’s more, it can reduce the production cost. The
problem of unstable quality and low production efficiency caused by
pure manual operation has been solved.
4. Robot replace manual welding. Welding industry is a high-risk
industry, high temperature, arc light and welding smoke have a
certain impact on the physical and mental health of workers;
5. It is an inevitable trend to use robots to replace welding
robots in welding, which is not only the promotion of the market,
but also the requirement of technological upgrading.
Welding Solutions
1. The complete welding robot system includes 4 sets of HS-R6-08
1.4m arm length robot, 4 sets of 350A MIG welding machine, 4 sets
of automatic anti-collision welding gun, 1 set of one-axis
horizontal rotation positioner, 2 sets of welding gun cleaner, and
6 sets of welding fixtures, etc.
2. In order to guarantee the stability and consistency of welding
quality, we suggest to equip with welding gun cleaner device.
3. Automatic welding is carried out by the six-axis robot MIG
welder. The cylinders or fast clamps are used to fix the position
of the product with the lever principle to ensure the positioning
requirements of automatic welding of the robot, so as to ensure
that it can be welded to each part of the product. According to the
requirements of production efficiency, 1 big rotary table
positioner with six stations are designed, 4 fixtures for loading
of the workpiece, 1 fixture for welding, and 1 for unloading.
Working Process
1) Manual loading of the workpiece to the fixture in Station 1 fixed table;
2) Start welding;
3) The robot and welding machine will do welding on the workpiece according to the presetting program;
4) Welding completed;
5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.
6) Cycle working
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