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Specification
LUGB vortex flowmeter is a kind of velocity flowmeter, which is designed based on the Karman vortex principle and is mainly used for flow measurement of medium fluid in industrial pipelines, such as flow control and metering of various media such as gas, steam or liquid.
LUGB vortex flowmeter can achieve the following functions according to different selections: measure parameters such as temperature, pressure, instantaneous flow and cumulative flow of medium fluid in industrial pipelines, and has pulse output, 4-20mA analog signal output, RS485 communication (Modbus RTU protocol), Hart protocol, Internet of Things GPRS and other functions.
Vortex flowmeters are widely used in heating, gas supply, chemical industry, environmental protection, metallurgy, textile, steel, medicine, papermaking, drainage and other factories and mines
Measurement and control of superheated steam, saturated steam,
compressed air and general gas (oxygen, nitrogen, hydrogen, natural
gas, coal gas, etc.), water and liquid (such as:
water, gasoline, alcohol, benzene, etc.)
Measuring range
The flow range of different caliber instruments will be different.
When selecting instruments, you must select the instrument
according to the flow range. The most taboo is to select the
instrument according to the thickness of the pipeline. The biggest
disadvantage of selecting instruments according to pipelines is
that it is easy to cause measurement errors due to insufficient
flow.
The flow range of the vortex flowmeter is based on the operating
flow. Therefore, when selecting instruments, the flow is converted
into the operating flow and then compared with the flow range
table, so as to make the commonly used flow in the middle range of
the instrument measurement as much as possible.
4.3.1 Reference conditions
1. Gas: air at normal temperature and pressure, t=20℃, P=101.325kPa
(absolute pressure), ρ=1.205 kg/m3.
2. Liquid: water at normal temperature, t=20℃, ρ=998.2kg/m3
ambient temperature | (-40~55)℃ |
Relative humidity | (5~90)% |
Atmospheric pressure | (86—106)Kpa |
Nominal diameter | (15~1500)mm (larger than 200mm is plug-in structure) |
Measuring medium | liquid, gas, steam |
Nominal pressure | 1.6Mpa 2.5Mpa 4.0Mpa |
Medium temperature | (-40~+350)℃ |
Accuracy level | Level 0.5, Level 1.0 Level 1.5, Level 2.5 |
linearity | ≤±1.5% |
Repeatability | ≤0.5%, ≤1.0% |
output signal | voltage pulse |
(4~20)mA DC (two-wire system) | |
Power supply | Voltage pulse 12V DC or 24V DC |
Current type 24V DC | |
Intelligent current type 24V DC | |
Smart battery type 3.6V DC | |
Load Resistance | The upper limit load resistance does not exceed 350Ω |
Body material | 304 stainless steel |
Connection method | (15~300)mm flange card-mounted structure |
(200~1500)mm is plug-in structure | |
protection level | IP65, IP67 |
Cable interface | PG10 |
Explosion-proof type | Intrinsically safe type; explosion-proof type |
Explosion-proof signs | iaⅡCT6; dIIBT4 |
Product description
The vortex flowmeter manual records how to use the product
correctly and safely.Please read
this manual carefully before installation and debugging in order to
prevent the instrument from being
damaged or unable to perform its best performance and ensure the
stable operation of the instrument. Step 1: open the box inspection
must read
1. Check the packing list to see whether the accessories are
complete. 2. Appearance inspection to see if the instrument is
complete and damaged due to
transportation;
3. Power test. If the battery is powered up, turn on the switch to
check the display state of the
meter.4. Check whether the installation accessories are complete
and prepare for installation. Step 2: read the installation steps
1. Choose an appropriate installation environment. The ambient
temperature should be
-20-55℃, and the ambient humidity should be within the range of
5%-90%. See 6.1 installation
environment requirements for the instrument for details;
2. Welding the product accessories, instruments should not be
online welding (flange clamping
instrument),Online welding may cause sensor thermal damage;
3. Purge the pipeline to ensure that there is no residual welding
slag in the pipeline;
4. Install the instrument, pay attention to the direction sign of
the instrument, prohibit reverse
installation, ensure that the front and rear straight pipe meet the
requirements,See installation
requirements of instrument pipelines in 6.2 for details;
5. Open the front valve slowly to prevent air hammer or water
hammer phenomenon from
hurting the instrument;
6. Pipeline pressure test and leak detection to ensure that the
pipeline does not leak;
7. Air tightness test to ensure that the installation instrument
meets the sealing requirements;
8. Slowly open the back end valve to ensure stable flow field of
medium passing through;
9. Instrument for normal operation;
10. Intallation environment should avoid violent vibration,
vibration environment will lead to
unstable flow or static flow.In the case of slight vibration, pipe
fastening device can be installed at
the upstream and downstream 2D position, and soft connection can be
installed at the connection
place with the fan and other equipment. 11. The installation
diagram of vortex flowmeter is as follows:
Features
1. The main body of the product has no moving parts,high
reliability,long-term stability,simple
structure and easy maintenance. The output of the sensor is the
pulse frequency, and its frequency is linear with the actual flow
of
the measured fluid, there is no drift at zero, and the performance
is very stable. The structure forms are various, including pipe
type, plug type flow sensor and so on. The measurement accuracy
of conventional liquid is ±1.0%.The accuracy of the gas
measurement was ±1.5%;
2. The pressure loss is small (about 1/4 to 1/2 of orifice
flowmeter), which belongs to
energy-saving flow meter;
3. Flexible installation mode, can be horizontal, vertical or
inclined to different angles according to
different process pipeline;
4. Circuit adopts a variety of protection mode, anti-surge, strong
adaptability;
5. High precision probe, piezocrystalline vortex sensor, stable
signal.The 316L stainless steel
sensor shell has strong corrosion resistance and good
intercrystalline corrosion resistance. It also
has good corrosion resistance to alkali solutions and most organic
and inorganic acids;
6. Long life lithium battery: equipped with 3.6v high poly lithium
battery, with high storage energy
density, the service life of more than 1 year;
7. Products high and low temperature adaptability, environmental
protection and other advantages;
8. Wide measuring range, measuring range ratio up to 1:10-25;
9. Within a certain Reynolds number range, the output signal
frequency is not affected by the
physical properties and component changes of the fluid, and the
instrument coefficient is only
related to the shape and size of the vortex generator,There is no
need to compensate when
measuring the volume flow rate of the fluid condition
Working principle
Vortex flowmeter is a speed-type flowmeter produced according to
karman's vortex principle, which can be used for the measurement
and metering of conventional gas, steam and liquid.Vortex
flow sensor has high precision and wide range ratio, no moving
parts in use, which can improve
mechanical stability and reduce maintenance.Vortex flowmeter is
almost not affected by the
temperature, pressure and composition of medium when measuring the
volume of working condition. Therefore, it is convenient to
calibrate the instrument, so vortex flow meter is widely used in
production and life.
Karman Vortex
Alternating and regular vortex rows are formed downstream of the
vortex generator. Assume that the frequency of vortex occurrence is
f, the average speed of the flow of the measured medium is V, and
the width of the vortex generating body's upstream surface is d.
According to the Karman vortex street principle, there is the
following relationship:
f=StV/d formula (1)
In the formula:
f - Karman vortex frequency HZ generated on one side of the
generating body
St-Strauhal number (dimensionless number)
V-Average flow velocity of fluid (m/s)
d-width of vortex generator (m)
It can be seen that the instantaneous flow rate can be calculated
by measuring the Kaman vortex separation frequency. Among them,
Strohal number (St) is a dimensionless unknown number,
The figure below shows the relationship between Strouhal number
(St) and Reynolds number (Re).
Strouhal number and Reynolds number
In the straight part of St=0.17 in the curve table, the vortex
release frequency is proportional to the flow rate, which is the
measurement range of the vortex flow sensor. As long as the
frequency f is detected, the flow rate of the fluid in the pipe can
be obtained, and the volume flow rate can be obtained from the flow
rate V. The ratio of the measured pulse number to the volume is
called the instrument constant (K), see formula (2)
K=3600f/Q(1/m³) Formula (2)
In the formula: K=instrument constant (m-3).
f=number of pulses
Q=volume flow (m³)
FAQ
1. Q: What information need to be provided to choose the suitable
model?
A: Application field, Nominal pressure ,Medium & medium
temperture , Power supply , Output,
Flow range, Accuracy, Connection and other parameters.
2. Q: Are you a trade company or a manufacturer?
A: We are an ISO approved manufacturer specialized in level and
flow measuring instruments.
OEM & ODM service are available. Welcome to visit us in China.
3. Q: What is your MOQ?
A: To start our cooperation, sample order is acceptable.
4. Q: What is your delivery date for the Intelligent Mini Micro
Turbine Fuel Oil Diesel Flow Meter?
A: The delivery date is about 3-15 working days after receipt of
payment.
5. Q: What is your payment terms?
A: We support T/T, PayPal ,Western Union.
For mass production order, it is 30% deposit in advance and 70%
balance before shipment.
6. Q: Do you have a warranty for the Flow Meter?
A: Yes, we have the warranty of 12 months.