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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
ZAF060 Series RATIO 3 to 100 Extra High Precision Right-angle
Helical Gear Planetary Gearbox For CNCs And Various Industrial
Automation Applications
PRMCAS extra high precision ZAF060 SERIES Right-angle helical gear planetary gearboxs are widely used in high-end industrial automation fields and widely appreciated by customers.
The scope of application of precision helical gear planet reducer is very wide.
In the field of machine tools, precision oblique planetary gearboxes are widely used in high-precision and high-speed motion equipment such as CNC machine tools, cutting equipment, and grinding machines to achieve stable transmission and accurate control of positions.
In automation equipment, precision oblique gear planetary reducers are used in the fields of robots, logistics equipment, packaging equipment and other fields, which improves the accuracy and reliability of the system.
In addition, precision oblique gear planet reducers are widely used in aerospace, medical devices, electronic equipment and other fields.
KAIFULL PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,
Helical gear design: The gear surface of the planetary gear and solar gears of the planetary reducer is oblique angle, not a straight gear design. This oblique teeth design makes the mesh of gears smoother, reduces the noise and vibration of the gear, and improves the stability and accuracy of the transmission.
High drive efficiency: Due to the use of oblique teeth design, the oblique teeth reducer reduce the area of the gear surface contact area and reduce the loss of friction. Therefore, the oblique planet reducer has high transmission efficiency and can more effectively pass the input torque to the output end.
High -torque density: Planet reducer transmission through multi -stage planet wheels, so that the input torque can be scattered to multiple planet wheels. This design improves the torque density of the reducer and enables it to provide large output torque at a smaller volume and size.
The compact structure: The oblique teeth design of the planetary gear and solar gear of the planetary reducer makes the overall structure of the reducer more compact. Compared with other types of reducers, diagonal gear planet reducer can provide higher output torque and transmission ratios in the same size.
High rigidity and stability: The planetary gears and solar gears of the planet reducer are rigid structures, which can provide high rigidity and stability. This makes the reducer show better performance under high load and high -speed exercise, and can maintain accurate transmission ratio and stability of movement.
Reliability and durability: The oblique planet reducer uses high -intensity materials and precision manufacturing processes, which has high reliability and durability. It can maintain stable performance in long -term operation and have a long life.
In summary, the slashing gear planet deceleration machine has the characteristics of oblique teeth design, high transmission efficiency, high torque density, compact structure, high rigidity and stability. These characteristics have widely used the oblique planet reducer to be widely used in the precision industry, which improves equipment accuracy and workpiece quality.
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or or whatsapp +8618682160096.
ZAF060 Series Helical Gear Planetary Gearbox General Technical Specifications
Rated Input Speeds(RPM) | 3000 | ||||
Max. Input Speed (RPM) | 6000 | ||||
Max. Radical Force (N) | 1200 | ||||
Max. Axial Force (N) | 1100 | ||||
Efficiency (%) | 97% for 1-stage or 95% for 2-stage | ||||
Noise (dB) | 60 | ||||
Average Lifetime (hour) | 20000 |
ZAF060 Series 1-stage models main technical data
Structure | 1-stage | ||||
Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
Rated Output Torque (N) | 18 | 27 | 27 | 27 | 18 |
Emergency Stop Torque (N) | 54 | 81 | 81 | 81 | 54 |
Rotor Inertia (Kgcm2) | 0.16 | 0.14 | 0.13 | 0.13 | 0.13 |
Blacklash (arcmin) | 2 types: <3arcmin for P0 precision |
ZAF060 Series 2-stage models main technical data
Structure | 2-stage | ||||||||||
Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 50 | 63 | 70 | 100 |
Rated Output Torque (N) | 35 | 37 | 37 | 37 | 37 | 27 | 37 | 37 | 37 | 27 | 18 |
Emergency Stop Torque (N) | 105 | 111 | 111 | 111 | 111 | 81 | 111 | 111 | 111 | 81 | 54 |
Rotor Inertial (kg.cm2) | 0.127 | 1.088 | 0.075 | 0.075 | 0.064 | 0.064 | 0.064 | 0.064 | 0.075 | 0.075 | 0.075 |
Blacklash (arcmin) | 2 types: <5arcmin for P0 precision |
If you need need the mechanical drawings of a specific gearbox or
need any customization of mechanical drawings, kindly contact us
anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
The manufacturing process of precision oblique or helical gear planetary reducer needs multiple processes.
First, choose appropriate materials according to actual application requirements and working conditions, such as high-quality alloy steel or stainless steel.
Then, cutting, milling, grinding and others are carried out through advanced processing CNC equipment to ensure the accuracy and quality of the reducer.
Finally, heat treatment and surface treatment are performed to improve the hardness and resistance of parts.