Drums granulation compound fertilizer production line rotary drum granulator micronutrient compound fertilizer granulation line

Introduce of rotary drum granulator micronutrient compound fertilizer granulation line

The drum granulation production line, also known as the rotary drum granulation production line, is widely used in the fertilizer industry for granulating various fertilizers. Here is a detailed introduction:

Process Flow

Batching: Fertilizer raw materials are proportioned according to the required formula. Common raw materials include urea, ammonium nitrate, ammonium chloride, ammonium sulfate, monoammonium phosphate, diammonium phosphate, single superphosphate, potassium chloride, potassium sulfate, etc.
Pretreatment and Crushing: The batched raw materials are pretreated and crushed to a certain fineness to meet the requirements of the granulation process.
Mixing: The crushed raw materials are evenly mixed in a mixer to ensure the uniformity of the components.
Granulation: The mixed materials are sent to a rotary drum granulator. In the granulator, water or steam is added to make the raw materials humid, and through the rotation of the drum, the materials are rolled and squeezed to form particles.
Drying: The granulated particles are sent to a dryer to remove the moisture in the particles, making them harder and easier to store.
Cooling: After drying, the particles are cooled to room temperature to improve their quality and stability.
Screening and Return: The cooled particles are screened. Qualified particles are sent to packaging, and unqualified particles are returned to the granulation process for reprocessing.
Packaging: The qualified particles are packaged to obtain the final product.
Characteristics
Large Production Capacity: The single - unit production capacity of the drum granulation production line is large, which can meet the production needs of different scales.
Closed Design: It has a closed - type design, which can reduce dust emissions and improve the production environment.
Energy - saving: By using steam to add water and increase the temperature during the granulation process, it can reduce the energy consumption of the subsequent dryer process to a certain extent.
Application Scope
Fertilizer Production: It is mainly used for the granulation of phosphorus compound fertilizers, such as monoammonium phosphate, diammonium phosphate, nitrogen - phosphorus - potassium compound fertilizers, heavy calcium superphosphate, etc. It is also used for ammonia granulation and the production of organic - inorganic compound fertilizers.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd.

Established in 2000, Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a prominent manufacturer in China, specializing in the design, production, and supply of high-quality fertilizer machinery. With over 24 years of production experience and 16 years of export expertise, we have built a reputation as a leading brand in the fertilizer machinery industry. Our commitment to innovation and quality has allowed us to become a trusted partner for fertilizer producers around the world.

Expertise in Fertilizer Machinery

We specialize in the research, development, and production of machinery for various types of fertilizers, including organic, compound, and blended fertilizers. Our product range is designed to meet the diverse needs of fertilizer manufacturers, offering robust and efficient solutions. With an annual production capacity ranging from 10,000 to 200,000 tons, we are capable of providing both small-scale and large-scale fertilizer production systems, ensuring flexibility for our customers.

Skilled Technical Team

Our success is driven by a highly skilled technical team, consisting of more than 50 experienced engineers and a dedicated R&D team of over 20 experts. Together, they continuously work to develop innovative, energy-efficient, and eco-friendly solutions for fertilizer production. By leveraging the latest technology and industry know-how, our team ensures that all our machines deliver superior performance and meet the highest quality standards.

Comprehensive Solutions and Services

At Tianci, we are committed to providing comprehensive solutions to meet our clients' specific needs. We offer customized designs and production lines tailored to the individual requirements of each customer. Our services go beyond just supplying machines—we also provide pre-sales consultations, on-site installations, and after-sales support to ensure seamless operations. Additionally, we offer professional training programs to help our clients optimize machine performance and extend their lifespan.

Global Reach and Future Vision

With over 50 countries served, Tianci Heavy Industry Machinery Co., Ltd. has established a strong global presence. We pride ourselves on our ability to deliver fast and reliable solutions, regardless of location, through efficient logistics and a dedicated customer service team.

Looking ahead, we remain committed to continuous innovation and the development of advanced fertilizer production equipment. We aim to provide high-quality machinery that supports the growth and success of fertilizer plants worldwide. Through our ongoing dedication to quality, sustainability, and customer satisfaction, we will continue to be a trusted partner in the global fertilizer industry.