Russian Red MOP Dry Roll Press Granulator Machine Russian Red MOP Extrusion Granulation Production Line

Russian Red MOP Dry roll press Granulator machine

Product Introduction:

Russian Red MOP Dry roll press Granulator machine,Two rollers rotate in reverse, materials between rollers are compressed, the intermediate products are bar shape / sheet, then the crusher will crush the bar shape products into irregular granules, finally using the rotary screen to sieve standard products, non- standard products will be recycled mix with new material for the next granulating process.

Working process:

Feeding: The powdered Russian red potassium material is quantitatively and evenly added to the main hopper of the sheet rolling through the feeder to maintain a stable material level in the main hopper of the sheet rolling.
Pre-compression and conveying: The longitudinal conical spiral in the main hopper of the sheet rolling pre-compresses the powder and conveys it to the arc-shaped notch of the two rollers.
Roller forming: The arc grooves or wave grooves of the same shape are evenly distributed on the surface of the two rollers. Through the meshing transmission, the materials conveyed to the notch are bitten into the groove and forced to compress. After compression and forming, the pressure on the material gradually decreases, and it falls off from the groove under the action of its elastic force and gravity.
Crushing and granulation and screening: The fallen materials enter the crushing and granulation system, and then are screened and graded according to the user's particle size requirements to obtain granular products that meet the quality requirements.
Structural composition
Feeding system: including hoppers, feeders, pre-continuous feeders with mechanical vibration devices, and forced feeding spiral feeders, etc., to ensure the continuity, sufficiency and uniformity of feeding.
Rolling system: The rolling main machine is composed of left and right fixed bearing seats and sliding bearing seats, frame structure, two alloy steel rollers, two hydraulic cylinders and electric automatic pump stations, as well as hard-toothed reducer and main motor.
Crushing and granulating system: The crushing and granulating chamber is composed of a shredding box, a shredding spindle, and a rotating blade. The motor drives the spindle to rotate at high speed to crush and granulate the extruded materials.
Screening system: It is used to screen and grade the materials after crushing and granulating to obtain finished products that meet the particle size requirements.
Power system: It provides power for the operation of each component, such as the main motor, hydraulic pump station motor, etc.
Control system: It realizes the automatic control of the equipment, including the adjustment and monitoring of parameters such as feeding speed, roller pressure, crushing and granulating speed, and screening.

Performance characteristics

No additives required: The Russian red potassium powder material with a water content of ≤5% is directly granulated without adding other binders and other substances, which ensures the purity of the product.
Adjustable particle strength: By adjusting the pressure of the roller, the strength of the finished particles can be controlled to meet different usage requirements.
Continuous production in a cycle: It can achieve continuous cycle operation, high production efficiency and large finished product output.
Simple and environmentally friendly process: No drying process, room temperature granulation, one-time forming, not only saves energy, but also reduces environmental pollution such as waste gas emissions.
Good product quality: After granulation, the particle size uniformity and bulk density of the product are significantly improved, which improves the fluidity and appearance of the material, and is conducive to subsequent storage, transportation and use.
Application field: It is mainly used in the production of Russian red potassium fertilizer, and can also be used for granulation of other powdered materials of similar properties, such as potassium sulfate, potassium chloride, compound fertilizer, ammonium chloride, potassium nitrate, monoammonium phosphate, diammonium phosphate and other fertilizers.

Services

TianCi Heavy Industry has designed and manufactured roller presses and equipments for briquetting and compacting NPK fertilizer, powder, chemical, minerals, etc, since 1995. We take care of green field projects as well as of existing plants. Our services cover material tests, process layout, engineering, and supply of complete granulating plants or key equipments, guidance of installation and commissioning, training.
Also, the company manufactures and supplies equipment for drying equipments and dust collector machines.
Extensive experience and best quality production facilities guarantee a smooth workflow from start to finish.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd.

Established in 2000, Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a prominent manufacturer in China, specializing in the design, production, and supply of high-quality fertilizer machinery. With over 24 years of production experience and 16 years of export expertise, we have built a reputation as a leading brand in the fertilizer machinery industry. Our commitment to innovation and quality has allowed us to become a trusted partner for fertilizer producers around the world.

Expertise in Fertilizer Machinery

We specialize in the research, development, and production of machinery for various types of fertilizers, including organic, compound, and blended fertilizers. Our product range is designed to meet the diverse needs of fertilizer manufacturers, offering robust and efficient solutions. With an annual production capacity ranging from 10,000 to 200,000 tons, we are capable of providing both small-scale and large-scale fertilizer production systems, ensuring flexibility for our customers.

Skilled Technical Team

Our success is driven by a highly skilled technical team, consisting of more than 50 experienced engineers and a dedicated R&D team of over 20 experts. Together, they continuously work to develop innovative, energy-efficient, and eco-friendly solutions for fertilizer production. By leveraging the latest technology and industry know-how, our team ensures that all our machines deliver superior performance and meet the highest quality standards.

Comprehensive Solutions and Services

At Tianci, we are committed to providing comprehensive solutions to meet our clients' specific needs. We offer customized designs and production lines tailored to the individual requirements of each customer. Our services go beyond just supplying machines—we also provide pre-sales consultations, on-site installations, and after-sales support to ensure seamless operations. Additionally, we offer professional training programs to help our clients optimize machine performance and extend their lifespan.

Global Reach and Future Vision

With over 50 countries served, Tianci Heavy Industry Machinery Co., Ltd. has established a strong global presence. We pride ourselves on our ability to deliver fast and reliable solutions, regardless of location, through efficient logistics and a dedicated customer service team.

Looking ahead, we remain committed to continuous innovation and the development of advanced fertilizer production equipment. We aim to provide high-quality machinery that supports the growth and success of fertilizer plants worldwide. Through our ongoing dedication to quality, sustainability, and customer satisfaction, we will continue to be a trusted partner in the global fertilizer industry.