Injection mold portable wifi plastic shell wireless router injection mold processing

Brand Name:DiDaINT
Minimum Order Quantity:1
Payment Terms:L/C,D/A,D/P,T/T,Western Union,MoneyGram
Price:0.5USD-10USD
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Verified Supplier
Location: Dongguan Guangdong China
Address: No.2 Baoshi road,jiaoyitang village Tangxiatown,Dongguan,GuangDong. China
Supplier`s last login times: within 25 hours
Product Details Company Profile
Product Details
1. Product Overview
Injection mold portable WiFi plastic shell is a high-precision plastic shell designed for portable WiFi devices (such as 4G/5G mobile hotspots, wireless routers, etc.), which is manufactured by injection molding process, with the characteristics of compact structure, light weight and strong durability, and is suitable for consumer electronics, communication equipment and other fields.


2. Core features
High-precision construction

Manufactured with precision injection molds to ensure accurate housing dimensions (tolerance±0.05mm) and perfect fit for internal electronic components (such as PCB boards, antennas, SIM card slots, etc.).

Buckles, screw posts, heat dissipation holes and other structures can be customized to optimize assembly efficiency.

High-quality material selection

ABS: High rigidity, impact resistance, suitable for ordinary consumer products.

PC: High strength, high temperature resistance, suitable for high-end routers.

PC+ABS hybrid material: both toughness and heat resistance, balancing cost and performance.

Flammability rating: UL94 V-0/V-2 standard is optional, which meets the safety requirements of electronic equipment.

Surface treatment process

Glossy surface: mirror polishing mold to enhance the appearance of the product.

Matte/Bite Flower: Scratch-resistant and wear-resistant, to avoid fingerprint residue.

UV coating/plating: Enhance weather resistance and achieve a metallic or colored appearance.

Heat dissipation and anti-interference design

Built-in heat dissipation grilles or vents optimize the heat dissipation performance of the device for long periods of operation.

Metal shields (e.g., LDS antenna mounts) can be embedded to reduce signal interference.


3. Mold manufacturing process
Demand analysis: confirm the shell size, material, and appearance requirements (such as surface treatment, LOGO engraving, etc.).

Mold design: 3D modeling is carried out by using CAD/UG and other software to optimize the demoulding slope and gate position.

Mold processing: CNC precision machining, EDM electrical discharge machining, polishing and other processes to manufacture mold kernels.

Mold trial and debugging: adjust the injection molding parameters (temperature, pressure, cycle) to ensure the stability of mass production.

Mass production and quality inspection: batch injection molding, size testing, drop testing, flame retardant testing, etc.


4. Application Scenarios
Portable WiFi devices: 4G/5G mobile hotspots, travel routers, USB WiFi dongles, etc.

Smart home devices: Internet of Things (IoT) gateways, smart speaker enclosures, etc.

Industrial-grade router: dustproof and waterproof (IP54/IP65) design, suitable for harsh environments.


5. Customized service
Structural customization: support multi-color injection molding (two-color mold), soft rubber coating (TPU overmolding), etc.

Rapid proofing: 3D printing or small batch trial production is provided to shorten the development cycle.

Certification support: Assist in passing international certifications such as RoHS, REACH, FCC, etc.


China Injection mold portable wifi plastic shell wireless router injection mold processing supplier

Injection mold portable wifi plastic shell wireless router injection mold processing

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