Product Details
Monel 400 K500 Centrifugal Forged Rings High Temperature Wrought
Steel
The wear resistance of forged rings can be improved through a
variety of technical means to suit the needs of specific
applications. Here are some common technical details:
Material selection: Choose alloy steel or special alloys with good wear resistance,
such as high-speed steel, tool steel, stainless steel, nickel-based
alloys, etc. These materials typically contain higher alloying
elements, providing better protection in wear and corrosive
environments.
Heat treatment: The hardness, toughness and wear resistance of forged rings can be
significantly improved through heat treatment processes (such as
quenching and tempering). Proper heat treatment can optimize the
material's microstructure and improve its performance under wear
conditions.
Surface treatment: Applying surface treatment technology, such as chromium plating,
nickel plating, thermal spraying, surfacing, laser cladding, etc.,
can form a hard wear-resistant coating on the surface of the
forging ring. These coatings can significantly improve the
durability of forged rings in abrasive and corrosive environments.
Surface hardening: Through surface hardening processes, such as flame hardening,
induction hardening or carburizing, the hardness of the forged ring
surface can be increased, thereby improving its wear resistance.
Design optimization: Optimizing the design of the forging ring, such as increasing the
smooth transition of the working surface and reducing stress
concentration, can reduce the risk of wear and fatigue damage.
Lubrication system: In applications with severe wear, the lubrication system can be
designed to reduce direct metal-to-metal contact and wear.
Maintenance and monitoring: Regular inspection and maintenance, monitoring the working status
of the forging ring, and timely replacement of seriously worn parts
can ensure the continued and stable operation of the system.
GRADE | UNS | DENSITY | DIN | ISO |
MONEL K-500 | UNS N05500 | 8.44g/cm³ | W.NR.2.4375 | Ni68Cu28Al |
GRADE | UNS | DENSITY | DIN | ISO |
MONEL 400 | UNS N04400 | 8.80g/cm³ | W.NR.2.4360 | Ni68Cu28Fe |
| Monel 400 | Monel K-500 | | Monel 400 | Monel K-500 |
---|
CHEMICAL COMPOSITION | PHYSICAL PROPERTIES |
Ni | 63min | 63min | Tensile Strength( Mpa min) | 483 Mpa min | 965 MPa min |
Cu | 28.0-34.0 | 27.0-33.0 | Yield Strength( Mpa min) | 172 MPa min | 690 MPa min |
Fe | 2.5max | 2.0max | Reduction of Area,min (%) | … | 20 |
C | 0.3max | 0.18max | Elongationmin(%) | 35% min | 20% min |
Mn | 2.0max | 1,5max | Hardness(HRC) | HRC 35 max | HRC 27-35 |
Si | 0.5max | 0.5max | | | |
S | 0.024max | 0.015max | | | |
Al | | 2.3-3.15 | | | |
Ti | | 0.35-0.85 | | | |
Company Profile
Hunan Dinghan New Material Technology Co.,Ltd. (DINGSCO)
specialized in Nickel Based Corrosion Resistant and High
Temperature alloys products which used in the world’s most
technically demanding industries and applications.
We have complete advanced technology facilities to produce best
quality alloys to meet exacting your specifications such as VIM
(Vacuum lnduction Melting) furnace to provide high purity
Alloys,ESR (Electro Slag Re-melting) furnace to enhances the
structure and purity of the Alloys, and CNC machining equipments
(Lathe, Wire cutting, Drilling,Milling) to provide high precision
finished products.
We are dedicated to providing our customers with best quality
products,fastest possible deliveries, most competitive prices of
Nickel Based Corrosion Resistant and High Temperature alloys in
bars,rods,forged flanges, valve parts, forged shapes (shafts,
discs, blocks, hubs,rings, cylinders and tailor shapes) according
to ASTM,ASME,API,AMS, NACE and other industry standards.
We can help you gain a competitive edge in the market by responding
to a rush quote in less than 24 hours and even complex requests for
price and delivery quotations are responded to within 48 hours.
