Product Details
Nickle Alloy Flat Welding Flange UNS S32750 1.4410 Super Duplex F53
Nickle Alloy Flange, also known as a flange rim or flange, is a part that connects
pipes to each other at the ends, and it is also used on equipment
inlets and outlets for connecting two pieces of equipment, such as
a reducer flange. A flange connection or flange joint refers to a
detachable connection consisting of a flange, gasket, and bolt,
which together form a combined sealing structure.
Welding Process:
- Required Equipment: A set of manual arc welding equipment, one
handle-type angle grinder, one electric air hammer, and one
straight edge.
- Folding Welding Preparation: 1. Check and adjust the equipment to
ensure normal operation; 2. Prepare φ4.0 J402 welding rods, which are preferably dried at
300°C - 350°C for one hour.
- Folding Welding Process: 1. Assemble the cone and the large flange
according to the drawing requirements, then divide the large flange
into 8 equal parts; 2. Welding due to the thicker flange and larger
groove, the use of segmental symmetrical, multi-layer welding is
adopted.
- Folding Welding Quality Requirements: The weld strength must at
least match the strength of the base material. The weld surface
should be flat and smooth, without defects such as burn-through,
porosity, welding leaks, slag inclusion, undercutting, or
incomplete welding. The weld reinforcement height should be less
than 2mm.
- Folding Notes for Attention: 1. When welding the base layer, always
use J506 welding rod manual surfacing and welding with a small
current. Strictly follow the welding process; 2: After welding each
position, use a level to check the deformation of the flange plane;
3: While welding, use the air hammer to strike the weld to
eliminate stress.
UNS S32750 / 1.4410 / F53:
Material to UNS S32760 (and the other specifications listed below) is described as a super duplex stainless steel with a
microstructure of 50:50 austenite and ferrite. The steel combines high mechanical strength (typically up to 570 MPa yield strength) and good ductility with outstanding corrosion resistance in marine environments. The alloy is supplied with a PREN (Pitting Resistance Equivalent) at >= 40.0 which guarantees high resistance to pitting corrosion. In addition, the steel offers high resistance to crevice corrosion and stress corrosion cracking. Ambient and sub zero (down to minus 50°C) notch ductility is good. These attributes mean that this super duplex steel can be used successfully as an alternative to 300 series stainless steel
(such as type 316), standard 22% Cr duplex steel (such as UNS S31803 / 1.4462 with PREN 33-34) and precipitation hardening stainless steels (typically 17/4PH).
Availability:
Bar, forgings, sheet, plate, pipe, tube, closed die forgings,
flanges and welding consumables.
Related material specifications:
- UNS S32750 in various ASTM product form specifications
- EN 10088-3 1.4410 (Grade X2CrNiMoN25-7-4)
- NORSOK MDS D51 to D55 D57 & D58
- ASTM A182 F53
- NACE MR01-75 (latest revision) / ISO 15156
Machinability / Welding:
The machining and welding of this grade of super austenitic
stainless steel presents no particular problems. Guidance notes are
available upon request.
Typical Applications:
Pumps, valves, chokes, Xmas trees, pipework / flanges, bolting, connectors & manifolds. In oil and gas industry.
Chemical Composition:
Element | C | Mn | Si | S | P | Cr | Ni | Mo | N |
Minimum(%) | - | - | - | - | - | 24 | 6 | 3 | 0.24 |
Max(%) | 0.03 | 2 | 1 | 0.015 | 0.035 | 26 | 8 | 4.5 | 0.35 |
Reference Standards:
General | - Norsok M-650 Ed.4 qualified manufacturers
- PED 2014/68/EU Annex I section 4.3
- AD2000 W0 (W2/W10)
- NACE MR0175/ ISO 15156-3 and NACE MR0103/ISO 17945
|
Plate, sheet and coil | ASTM A240, EN 10028-7, EN 10088-2, EN 10088-4, Norsok M-630 MDS D55
|
Bar and forging | ASTM A276, ASTM A479, ASTM A182, EN 10088-3, Norsok M-630 MDS
D54/D57
|
Other products | |
Mechanical Properties:
| Yield strength Rp0.2, MPa | Tensile strength Rm, MPa | Elongation [%] | Hardness [HB] | Impact, Charpy-V, -46ºC [J] |
BAR | ≥ 550 | ≥ 750 | ≥ 25 | ≤ 300 | ≥ 65 |
PLATE CR (COIL) | ≥ 550 | 750 – 1000 | ≥ 25 | ≤ 310 | ≥ 45 |
PLATE HR (COIL) | ≥ 550 | 750 – 1000 | ≥ 25 | ≤ 310 | ≥ 45 |
PLATE (QUARTO) | ≥ 550 | 750 – 1000 | ≥ 25 | ≤ 310 | ≥ 45 |
Processing Flow Chart:
Company Profile
Hunan Dinghan New Material Technology Co.,Ltd. (DINGSCO)
specialized in Nickel Based Corrosion Resistant and High
Temperature alloys products which used in the world’s most
technically demanding industries and applications.
We have complete advanced technology facilities to produce best
quality alloys to meet exacting your specifications such as VIM
(Vacuum lnduction Melting) furnace to provide high purity
Alloys,ESR (Electro Slag Re-melting) furnace to enhances the
structure and purity of the Alloys, and CNC machining equipments
(Lathe, Wire cutting, Drilling,Milling) to provide high precision
finished products.
We are dedicated to providing our customers with best quality
products,fastest possible deliveries, most competitive prices of
Nickel Based Corrosion Resistant and High Temperature alloys in
bars,rods,forged flanges, valve parts, forged shapes (shafts,
discs, blocks, hubs,rings, cylinders and tailor shapes) according
to ASTM,ASME,API,AMS, NACE and other industry standards.
We can help you gain a competitive edge in the market by responding
to a rush quote in less than 24 hours and even complex requests for
price and delivery quotations are responded to within 48 hours.
