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1. Equipment Description
Zero Dynamic’s Single Station Brake Disc, Flywheel, Automobile Sun Gear Automatic Drilling Balancing Machine is suitable for single-plane vertical automatic balancing of disc workpieces such as brake discs, clutch covers, flywheels, flanges.
Zero Dynamic’s Single Station Brake Disc, Flywheel, Automobile Sun Gear Automatic Drilling Balancing Machine adopts self-made internal rising spindle, which has the advantages of accurate positioning and high repeatability. The balancing machine is equipped with high power vacuum cleaner to collect the cutting iron chips. The balancing machine has the function of automatic data saving and automatic uploading to MES system, and the production data can be printed. The equipment can be manually loaded and unloaded (a single operator can operate 2-3 sets of equipment), and can also be used with robots to realize automated production.
Serial No. | Item Details | Parameter Range |
1 | Equipment Model | DLX16 |
2 | Maximum mass of workpiece | 16kg (including fixture) |
3 | Workpiece outer diameter range or milling diameter (A) | Φ230-450mm |
4 | Maximum height of workpiece (H) | ≤160mm |
5 | Three-jaw clamping diameter range | ≤450mm |
6 | Workpiece max diameter (without balance correction) | ≤500mm |
7 | Maximum depth of milling & drilling | ≤10mm |
8 | Maximum angle of milling & drilling | ≤70 degree |
9 | Balanced revolving speed | ≤1500r/min(adjustable) |
10 | Spindle motor power | 2KW(Servo motor) |
11 | Unbalance Reduction Ratio | ≥90% |
12 | Minimum attainable residual unbalance | ≤2g.mm/kg |
13 | Equipment cycle time | 60~80S primary milling (second milling shall not exceed 2 minutes) |
14 | Equipment external dimension | 1200*800*1700mm (excluding vacuum cleaner) |
15 | Total weight | 1200KG |
3. Equipment Photo:
4. Main Features:
4.1 Windows in Simplified Chinese/English, simple and easy to
learn.
4.2 Automatic data saving and can be automatic uploading to the MES
system, printing and other functions. MES interface is TCP/IP
4.3 When the balancing software detects that the workpiece needs
balance correction, the software will indicate the unbalance value
and angle. After balance correction, the qualified value will
automatic replace the unbalance value before balance correction.
4.4 The software has the function of manual interruption of the
data record and the function of renewal of the flowing number
break.
4.5 Balancing machine software has the function of deleting data
records.
4.6 Self-made precision internal rising spindle, with advantages of
accurate positioning and high repeatability
4.7 Software with storage function. Daily production data can be
saved and exported and saved as excel format.
4.8 Equipped with a high power cleaner, automatic start/stop, to
collect the iron fillings.
4.9 Compatible with milling, vertical drilling and horizontal
drilling modes for balance correction.
4.10 Manipulator interface for pick and place workpieces.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging
in full automatic balancing equipment and related vibration
measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of
equipments. We mainly deals with all kinds of advanced dynamic
balancing equipment, field dynamic balancing instrument, vibrometer
and motor performance testing machine. High revolving speed and
high precision are the key features of our products. We have served
3000+ clients in China and abroad, including many world-famous
companies such as LG, Black&Decker, Nidec, Huawei, Foxconn,
Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than
120 staff including a professional R&D team of 30+ engineers
and 20+ debugging and after-sales team.