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Complex Circuit Board Surface Mount PCB Assembly SMT PCBA Manufacturer
What is Surface Mount PCB Assembly?
Surface Mount PCB Assembly (SMT) refers to the process of assembling electronic components directly onto the surface of a printed circuit board (PCB). This method has largely replaced through-hole technology due to its efficiency, space-saving design, and suitability for automated assembly processes. Here are the key aspects of Surface Mount PCB Assembly:
Components: Surface mount components are typically smaller and lighter than their through-hole counterparts, making them ideal for compact and lightweight electronic devices. These components include resistors, capacitors, integrated circuits, diodes, and other semiconductor devices.
Assembly Process: Surface mount assembly involves the use of automated pick-and-place machines to accurately position the components onto the PCB. Solder paste is applied to the board, and the components are then soldered using a reflow soldering process, where the entire board is heated to melt the solder and create a permanent connection.
Inspection and Testing: After the components are soldered, the assembled PCBs undergo thorough inspection using automated optical inspection (AOI) and in-circuit testing (ICT) to ensure the quality and integrity of the solder joints and components.
Applications: Surface mount PCB assembly is widely used in various industries, including consumer electronics, telecommunications, automotive, medical devices, and industrial equipment, where compact and high-performance electronic products are required.
In summary, Surface Mount PCB Assembly (SMT) is a modern and efficient method of assembling electronic components onto printed circuit boards, offering numerous benefits in terms of size, performance, and cost-effectiveness.
Surface Mount PCB Assembly Advantages
Surface mount technology offers several advantages, including higher component density, reduced production costs, improved electrical performance, and the ability to create smaller and more lightweight electronic products. Additionally, SMT allows for the use of double-sided and multilayer PCBs, further increasing design flexibility.
Surface Mount PCB Assembly Capability
Our company has strong SMT (Surface Mount Technology) PCB assembly capabilities, using advanced automation equipment and a highly skilled team to assemble electronic components onto the PCB surface efficiently and accurately. With rich experience, we are capable of meeting high-density and high-performance circuit board requirements, providing customers with reliable and high-quality SMT PCB assembly solutions.
Item | Capability |
Parts procurement | Full Turnkey, Partial Turnkey, and Kitted |
Assembly Types | Surface Mount (SMT), Through-hole, Mixed Technology, Single and double-sided SMT/PTH. |
Inspection | X-ray analysis, AOI,ICT etc |
PCB process | Lead-free tin spray |
PCB layers | Single layer, Multi layers |
Material | High TG FR4 |
Lead time | Prototype: 15 work days. Mass order: 20~25 work days |
PCB Finish | HASL, Electrolytic gold, Electroless gold, Electroless silver, Immersion gold, Immersion gold, Immersion tin, and OSP. |
Component package | Cut Tape,Tube,Reels,Loose Parts |
SMT pcb assembly certification | IATF16949 /ROHS/ISO9001 |
Application areas | Auto,Industrial,Medical,Comsumer,LED |
Design file format | Gerber RS-27, 274D, Eagle and Auto CAD's DXF, DWG BOM, and Pick and place a file |
Surface Mount PCB Assembly Technical Support and Services
We offer complete turnkey PCB assembly services and technical support, including:
Our team of experts works with you to ensure that your PCB assembly project is done correctly from start to finish. We have the experience and knowledge to provide you with the best solutions for your needs.
Complex Circuit Board Surface Mount PCB Assembly SMT PCBA Manufacturer
We have a strong electronic component supply chain, we can offer competitive price for your BOM list.
We specialize in providing comprehensive EMS solutions to meet the unique needs of our clients.