7.5-22kW Integrated Air Compressor with Refrigerated Dryer

Product Description:

The GDK07-22TAS built-in refrigerated dryer integrated air compressor is an efficient, energy-saving, and compact compressed air solution that integrates the air compressor with a refrigerated dryer (refrigerated dryer), eliminating the hassle of external drying equipment and significantly saving installation space. At the same time, it ensures that the output compressed air is clean and dry, meeting the industrial demand for high-quality air sources.

Core Features:

Excellent Host

• Adopting Ingersoll Rand host for comprehensive performance improvement
• Geometric and lubrication optimization of gears to achieve lower noise and higher reliability
• Dynamic simulation optimization of the intake and exhaust channels of the host to reduce pressure drop and improve efficiency​Innovative design
• Intake: The perfect combination of high-efficiency intake filter and ultra-low pressure loss intake valve reduces pressure loss and improves efficiency
• Drive: Adopting IEC standard high-efficiency motor, gear direct transmission mode, no vulnerable parts, more efficient
• Exhaust: The convenient top exhaust device can easily guide the air, making it easy to eliminate or recover waste heat

Intelligent control

• Touch screen color display
• Embedded IoT functionality
• Multi machine joint control
• Standard Modbus, remote/local monitoring

Multi detection security protection

• Host exhaust temperature detection
• Pressure detection before and after oil separation
• Maintenance Tips

Variable frequency energy-saving

• No peak starting current, completely eliminating energy consumption during unloading
• Variable frequency starting current is low and has no impact on the power grid, which is particularly important for users in unstable areas of the power grid. Variable frequency control maintains the pressure band within 0.1 bar without the need for large gas storage tanks
• The pressure will not exceed the required value, and there is no energy waste
• The low starting torque of the motor has minimal impact on mechanical components, resulting in a longer service life of mechanical components (such as bearings). The torque is transmitted according to actual needs without wasting excess energy

Safe motor (power frequency unit)

• IP55 closed motor (F-class insulation, B-class temperature rise), effectively dustproof and water-resistant
• Can operate continuously and stably in an environment of 55 ℃/131 ℉

Permanent magnet motor (frequency converter unit)

• Compared with asynchronous motors, rare earth permanent magnet motors have a simpler structure
• Single, reliable operation, high power density, wide speed range, it is the ideal power choice for high-efficiency and energy-saving air compressors
• efficient
• Small size and light weight
• Low noise
• High starting torque
• Start without impact
• Wide speed range
• Configure efficient IE5, IP66 oil cooled permanent magnet variable frequency motor, achieving H-level insulation and B-level temperature rise.

Connection method of host motor

• GDK07-22 power frequency unit adopts belt connection
• GDK30-75 power frequency unit adopts gear direct connection
• GDK07-75 permanent magnet frequency converter unit adopts coaxial connection

Exquisite design, excellent performance, energy-saving and environmentally friendly, on-site micro oil screw permanent magnet variable frequency air compressor

Efficient Drive System

• The host is precision manufactured, sturdy and durable
• Coaxial connection of the host motor for higher transmission efficiency
• Without gearbox and coupling, the drive system structure is more stable

Oil cooled permanent magnet synchronous motor

• High quality permanent magnets are selected, which can withstand temperatures up to 180 ℃.
• The rotor has no excitation current, significantly improving efficiency.
• The starting current is small, reducing the impact on the power grid.
• Good performance indicators, with approximately constant efficiency and power factor.

Powerful frequency converter

• Built in frequency converter, unique air duct design, stable and reliable
• Adopting cutting-edge vector control technology, it has excellent low-frequency speed characteristics and dynamic response characteristics, and complete protection functions, which can achieve comprehensive protection from the frequency converter to the motor
• Safe lightning protection design with built-in lightning overcurrent protection device effectively enhances the self-protection capability of the frequency converter against induced lightning

The S series permanent magnet frequency converter brings you

Start smoothly

• No peak starting current
• Completely eliminating energy consumption during unloading and reducing the burden on electrical components
• The low starting current of frequency conversion has no impact on the power grid, which is particularly important for users in factories located in unstable areas of the power grid

Stable output pressure

• Variable frequency control maintains the pressure band within 0.1 bar without the need for a large gas storage tank
• The pressure will not exceed the required value, and there is no energy waste

No startup impact

• The low starting torque of the motor has minimal impact on mechanical components, resulting in longer service life of mechanical components such as bearings
• Transmit torque according to actual needs without wasting excess energy

IConn Intelligent Connected Cloud

• Unit operating parameter report and reporting function
• Real time data based monitoring of unit operation status, fault alarms, and event notifications
• Problem diagnosis based on predictive analysis
• Energy consumption and reliability diagnostic analysis

IConn Intelligent Connected Cloud aims to maximize normal operating time and enable homeowners to achieve real-time data management of compressed air systems with peace of mind. The advanced sensor technology inside the compressor regularly sends data to our cloud platform, which can be accessed from your personal computer, tablet, or smartphone to keep you informed of the machine's operation at any time. We provide layered service content, and you can choose the level of data monitoring and analysis according to your specific operational needs.

Enjoy numerous benefits

• Real time operational data can be obtained anytime, anywhere
• Powerful data analysis helps the operation and maintenance team maintain the ideal operational performance of the air compressor and reduce the risk of downtime due to malfunctions
• Equipment maintenance notifications help ensure equipment reliability and extend service life
• Real time monitoring provides useful data and facilitates communication, thereby improving productivity and mechanical efficiency
• Sending proactive service alerts via email; Regularly provide regular data and access it through an online customer portal
• If there is an abnormal situation with the compressor, your Ingersoll Rand authorized service provider will immediately receive an alarm and respond proactively, ensuring that your assets are safe and sound
• New devices of specific models can be included as standard equipment at the factory, or existing devices can be upgraded as part of the CARE service contract

Application area

1. Precision manufacturing and electronics industry

• Semiconductor and chip manufacturing require compressed air that is oil-free, waterless, and dust-free to prevent oxidation or contamination of precision components.
• Electronic component assembly: Dry air can prevent circuit boards from getting damp and improve product yield.
• Production of optical lenses and display screens: To prevent issues such as fogging and coating detachment caused by water vapor on the lenses or screens.

2. Pharmaceutical and Food Beverage Industry

• Pharmaceutical production: used for sterile filling and packaging equipment to prevent microbial growth.
• Food processing: such as bottling and canning production lines, ensure that compressed air is free of oil and moisture pollution.
• Biological laboratory: Provide stable and clean gas source to avoid experimental data deviation.

3. Spraying and surface treatment industry

• Car spraying: prevent water bubbles and particles from appearing on the paint surface, and improve the spraying quality.
• Furniture painting: Ensure uniform coating adhesion and reduce rework rate.
• Electroplating and anodizing: Avoid moisture affecting the adhesion of the coating.

4. Pneumatic tools and automation equipment

• Mechanical processing: Drive CNC machine tools, pneumatic fixtures, etc. to reduce tool corrosion.
• Packaging machinery: such as filling machines and labeling machines, to avoid air path blockage or component damage.
• Robot automation: providing reliable power sources for robotic arms and conveyor systems.

5. Other industrial sectors

• Textile industry: used for jet looms to prevent yarn breakage.
• Electric energy: provides a dry gas source for instrument control and valve drive.
• Chemical industry: corrosion-resistant design, suitable for harsh working conditions.

Product functions and specifications

Packing and Shipping:

Product Packaging:
The Integrated air compressor with built-in refrigerated dryer comes in a sturdy cardboard box with the product image and specifications printed on the outside. Inside, the product is securely packaged with foam inserts to prevent any damage during transportation.
Shipping:
Our standard shipping time is 3-5 business days. For expedited shipping, please contact our customer service team. We ship via trusted carriers such as UPS, FedEx, and USPS and provide a tracking number for your convenience.

FAQ:

Q: What is the brand name of this product?
A: The brand name of this product is Aipu.
Q: What is the model number of this product?
A: The model number of this product is Integrated air compressor with built-in refrigerated dryer.
Q: Where is this product made?
A: This product is made in China.
Q: Does this product have any certifications?
A: Yes, this product is certified by ce.ul.
Q: What is the minimum order quantity for this product?
A: The minimum order quantity for this product is 1pc.
Q: Is the price of this product negotiable?
A: Yes, the price of this product is negotiable.
Q: What is the packaging details for this product?
A: The packaging details for this product is container.
Q: How long is the delivery time for this product?
A: The delivery time for this product is 30 days.
Q: What are the payment terms for this product?
A: The payment terms for this product is tt.
Q: What is the supply ability of this product?
A: The supply ability of this product is 10000t/y