High Speed Permanent Magnet Motor Magnetic Levitation Blower Ternary Flow Impeller Directly Couple

Magnetic Levitation Blower - High-speed Permanent Magnet Motor and High-efficiency Ternary Flow Impeller Directly Couple

Product Description

Magnetic Bearings
The rotor of the blower is suspended using active magnetic bearings that precisely control the position and levitation of the rotor. These magnetic bearings use electromagnetic coils to generate magnetic fields that counteract the weight and dynamic forces acting on the rotor, keeping it stably suspended without any physical contact. This eliminates mechanical friction and bearing wear, significantly improving the efficiency and reliability of the system.

The magnetic bearing system includes position sensors, control electronics, and a real-time control system that continuously monitors and adjusts the magnetic fields to maintain the rotor in a stable levitated state, even during high-speed operation and under varying load conditions.

Permanent Magnet Motor
The blower is driven by a high-speed permanent magnet (PM) motor. PM motors offer several advantages over traditional induction motors:

1. Higher efficiency: PM motors can achieve efficiencies over 95% due to the lack of rotor losses.
2. Higher power density: The permanent magnets in the rotor allow for a more compact motor design with higher torque per unit volume.
3. Faster dynamic response: PM motors can rapidly change speed and torque without the limitations of induction motor slip.

The PM motor is directly coupled to the impeller, eliminating the need for a gearbox or belt drive. This simplifies the overall system design and improves power transmission efficiency.

Ternary Flow Impeller
The blower features a ternary flow impeller design, which means the impeller blades have a three-dimensional shape that optimizes the air flow and pressure characteristics. The unique blade geometry creates a complex, swirling flow pattern that reduces losses and improves efficiency compared to conventional impeller designs.

Key benefits of the ternary flow impeller include:

• Increased static pressure rise per stage
• Higher overall aerodynamic efficiency
• Reduced flow separation and recirculation losses
• Improved noise and vibration characteristics

Performance Features

Energy saving and high efficiency
High-speed permanent magnet motor and high-efficiency ternary flow impeller are directly coupled.
More than 30% energy-saving than traditional Roots fan.
More than 20% energy-saving than multi-stage centrifugal blower.
More than 10% energy-saving than single-stage high-speed centrifugal blower.

Low noise
Adopting self-balancing technology, the vibration amount of magnetic levitation bearing is one order of magnitude smaller than that of traditional bearing and no friction. At the same time to take the active damping design, stable operation, body vibration is very small, fan noise at 80dB (A) or so.

Maintenance-free

Integrated design, skid mounted structure, easy installation, one key start and stop. Daily operation, free of mechanical maintenance, only need to replace the filter.

Intelligent control

Adopting PLC+GPRS/3G/4G, it can monitor the running status of the fan in real time, and realise the intelligent regulation of wind volume, wind pressure, rotational speed, etc. as well as manual mode control. In case of failure, it can also be remotely repaired and debugged.

Magnetic Levitation Blower Series Selection

When the use conditions of the blower and the above table does not match, the need for performance conversion, our company can be non-standard design according to user requirements to meet the specific needs of users of various working conditions.

core technology

Core Technology with independent intellectual property right-Magnetic Bearing design and control technology

With independent intellectual property rights of 5 degrees of freedom magnetic levitation bearing technology, can ensure that when the equipment is energised, the rotor system can be levitated by electromagnetic force. The controller ensures more than 10,000 times of signal acquisition per second and gives real-time correction signals synchronously to ensure the stable levitation of the high-speed rotor.

With redundant power supply system and protection bearings to achieve multiple protection, will not cause any damage due to sudden power failure or fault shutdown.

magnetic levitation bearing controllers

Yixing Aipu Air System Equipment Co., Ltd. is a professional, all-round compressed air complete system service provider. After years of development and professional accumulation, the company's products cover energy-saving air compressors, centrifugal fans, oil-free screw blowers, screw vacuum pumps, industrial water chillers, nitrogen generators, nitrogen purification equipment, storage tanks and compressed air drying and purification equipment, etc., which can provide users with a comprehensive air system supporting programmes. We can provide users with comprehensive air system supporting solutions, which truly meets the demand of "one-stop purchase" of users. The company's service scope: air system equipment selection, design, installation. Energy-saving transformation, repair and maintenance of equipment. The company in line with the "integrity, professionalism, quality, enterprising" concept, all-round, multi-angle in the pre-sale, sale, after-sales of high-quality and high efficiency to provide users with a series of solutions for air compression system!