Corrosion-Resistant ERNiCrMo-3 Welding Wire for High-Performance in Harsh Environments and Power Generation Applications

Corrosion-Resistant ERNiCrMo-3 Welding Wire for High-Performance in Harsh Environments and Power Generation Applications

ERNiCrMo-3 is a nickel-chromium-molybdenum alloy welding wire designed for joining corrosion-resistant alloys like Inconel 625, Hastelloy, and similar high-performance materials. It offers exceptional resistance to pitting, crevice corrosion, and oxidation in harsh environments, including chemical processing, marine, and oil & gas applications. The wire delivers high tensile strength and excellent ductility, even in cryogenic conditions, making it suitable for extreme temperature services.

Key features include superior weldability with low risk of hot cracking, stable arc characteristics, and smooth bead appearance. Its composition (Ni-Cr-Mo-Nb) ensures resistance to sulfur compounds and acidic media. ERNiCrMo-3 is commonly used in GTAW (TIG) and GMAW (MIG) processes for critical components like heat exchangers, reactors, and piping systems. Proper pre-weld cleaning and controlled interpass temperatures are recommended for optimal performance.

ERNiCrMo-3 Welding Wire – Key Features

1. Superior Corrosion Resistance

• Excellent performance in highly corrosive environments, including acidic, alkaline, and chloride-rich conditions.
• Resistant to pitting, crevice corrosion, and stress corrosion cracking (SCC).

2. High-Temperature Strength & Oxidation Resistance

• Maintains mechanical integrity at elevated temperatures (up to 1200°C / 2192°F).
• Exceptional oxidation and carburization resistance in extreme thermal cycles.

3. Versatile Alloy Composition

• Nickel-chromium-molybdenum (Ni-Cr-Mo) alloy with balanced additions of iron, niobium, and tungsten.
• Conforms to AWS A5.14 (ERNiCrMo-3) and equivalent international standards (e.g., UNS N06625).

4. Excellent Weldability & Crack Resistance

• Low risk of hot cracking or porosity due to controlled impurity levels (S, P).
• Suitable for welding dissimilar metals (e.g., nickel alloys to stainless steel or carbon steel).

5. Wide Application Scope

• Ideal for:

Chemical processing equipment (reactors, pipelines).

Oil & gas (downhole tools, flue gas desulfurization systems).

Aerospace (combustion chambers, exhaust components).

Power generation (turbine blades, heat exchangers).

6. Optimized Manufacturing Quality

• Precision-drawn wire with consistent diameter and smooth surface finish.
• Minimal spatter and stable arc performance for automated/manual welding processes (TIG, MIG, SAW).

7. Compliance & Certifications

• Meets ASME, ISO, and PED requirements.
• Available with 3.1 Material Test Certificates upon request.

Technical Note: ERNiCrMo-3 is the welding filler metal counterpart to Alloy 625 (Inconel 625), ensuring matched properties in welded joints.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.