CuNi19 NC025 Alloy Insulated Heating Wire With FEP Insulation For High-Temperature Environments And Electrical Safety

CuNi19 NC025 Alloy Insulated Heating Wire with FEP Insulation for High-Temperature Environments and Electrical Safety

CuNi19 NC025 alloy material insulated FEP heating wire is a high-performance heating wire designed for precision applications. Made from CuNi19 NC025 (Copper-Nickel alloy), it offers excellent electrical resistance, corrosion resistance, and thermal stability. The wire is insulated with FEP (Fluorinated Ethylene Propylene), providing superior heat resistance, chemical resistance, and durability in harsh environments. This heating wire is commonly used in industrial heating systems, medical devices, and automotive applications. Its consistent performance, flexibility, and long lifespan make it ideal for applications requiring precise temperature control. The combination of CuNi19 NC025 alloy and FEP insulation ensures reliable operation under high temperatures while maintaining electrical safety.

Bulletproof Silk (Optional)

Alloy Material

Paint Cladding(Optional)

Outer Sheath (Optional)

The CuNi19/NC025 alloy material insulated FEP heating wire is commonly used in various applications due to its excellent electrical, thermal, and corrosion-resistant properties. Below are the primary applications of this type of heating wire:

1. Heating Elements

• Industrial heating systems
• Electric floor heating systems
• Defrosting systems for refrigeration units
• Heated pipes in water supply and chemical plants
• Underfloor heating in homes or commercial buildings

2. Medical Equipment

• Heated surgical instruments
• Laboratory heating devices
• Medical fluid warming systems
• Incubator heating systems

3. Automotive Industry

• Heated mirrors and seats
• Battery heating systems in electric vehicles (EVs)
• De-icing systems for windshields

4. Aerospace & Defense

• Aircraft de-icing systems
• Heated fuel lines
• Temperature control systems

5. Electronics & Semiconductor Industry

• Heating for precision temperature control in manufacturing
• Anti-condensation systems in sensitive electronics

6. Oil & Gas Industry

• Pipeline heating to prevent freezing
• Process temperature maintenance systems
• Explosion-proof heating systems

7. Renewable Energy

• Heating systems for solar panels in cold climates
• Battery temperature regulation in energy storage systems

Why Use CuNi19/NC025 Alloy with FEP Insulation?

• Corrosion Resistance: Suitable for harsh environments, including chemicals and moisture exposure.
• High Electrical Resistivity: Provides consistent heating performance.
• Temperature Stability: Can withstand temperatures up to 200°C with FEP insulation.
• Flexibility and Durability: FEP insulation is flexible and resistant to chemicals, making the wire ideal for dynamic applications.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.