CuNi1 NC003 Best Solution For Corrosion Resistance And Electrical Conductivity In Marine And Electrical Applications

CuNi1 NC003 The Best Solution for Corrosion Resistance and Electrical Conductivity in Marine and Electrical Applications

CuNi1 NC003 Copper-Nickel Alloy Wire is a copper-nickel alloy that contains approximately 1% nickel, with the balance being copper. It is known for its excellent corrosion resistance, high thermal and electrical conductivity, and good mechanical properties, making it suitable for various industrial applications, particularly where moderate corrosion resistance and electrical conductivity are required. CuNi1 NC003 Copper-Nickel Alloy Wire is a versatile and corrosion-resistant material, ideal for applications requiring moderate strength, high electrical conductivity, and excellent resistance to seawater corrosion. With its broad use in marine applications, electrical systems, heat exchangers, and industrial equipment, CuNi1 offers a good balance of performance and cost-effectiveness for industries where corrosion resistance and thermal/electrical conductivity are key requirements. While its strength at extreme temperatures is not as high as other high-temperature alloys, it remains a reliable material for a variety of applications.

Main technical data

Technical data table

• Tolerance of ohm/m: ±5%
• Round wire: range from 0.04mm (0.0016″) to 12mm (0.4724″)
• Ribbon: range from 0.05mm (0.002″) to 6mm (0.2362″), Max ratio width : thickness = 10:1

Key Features of CuNi1:

• Composition:

1. Copper (Cu): Predominantly 99% copper, offering excellent thermal and electrical conductivity.
2. Nickel (Ni): 1% nickel, enhancing the alloy's corrosion resistance and strength, especially in marine and high-temperature environments.
3. Other Elements: Small amounts of other elements (such as manganese, silicon, and iron) may be present, which contribute to the alloy's overall strength, workability, and resistance to oxidation.

• Corrosion Resistance:

1. Marine and Freshwater Resistance: CuNi1 has excellent resistance to seawater corrosion, making it highly suitable for marine applications, such as boat parts, shipbuilding, and offshore installations.
2. Resistant to Fouling and Erosion: The alloy also resists biofouling, oxidation, and scaling in high-temperature aqueous environments, which is important for heat exchangers and other industrial applications exposed to water.
3. High Resistance to Corrosion in Chemical Environments: The presence of nickel enhances the corrosion resistance of the alloy in a variety of chemical environments, especially in mild acidic or alkaline conditions.

• Mechanical Properties:

1. Strength and Ductility: CuNi1 alloy offers a good combination of strength and ductility, making it suitable for manufacturing wires, tubes, and rods that need to retain strength under stress while maintaining formability.
2. Workability: It has good cold-working and hot-working properties, allowing it to be easily drawn, extruded, or formed into different shapes for various industrial applications.
3. Fatigue Resistance: CuNi1 provides good resistance to fatigue and mechanical stress, making it suitable for use in environments where vibration or thermal cycling may occur.

• Electrical and Thermal Conductivity:

1. High Electrical Conductivity: Being primarily copper, CuNi1 alloy offers high electrical conductivity, making it ideal for applications like electrical cables, connectors, and wires in electrical systems.
2. Good Thermal Conductivity: The alloy also offers good thermal conductivity, which is essential in applications where heat transfer is critical, such as in heat exchangers and cooling systems.

• Weldability and Fabrication:

1. Weldability: CuNi1 is generally easy to weld using conventional welding methods like TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas) welding, although careful heat control is necessary to avoid issues with grain growth or other defects during the welding process.
2. Fabrication: The alloy can be easily processed into various forms, including wire, strip, sheet, and tube, making it versatile for a wide range of industrial uses.

Applications of CuNi1:

• Marine Applications: Due to its resistance to seawater corrosion, it is widely used in marine hardware, shipbuilding, heat exchangers, valves, and pipes exposed to seawater or brine.
• Electrical Components: Wires and cables for electrical transmission and connectors in both marine and industrial applications where high conductivity and corrosion resistance are required.
• Heat Exchangers and Cooling Systems: Used in heat exchangers, condensers, and cooling systems due to its good thermal conductivity and corrosion resistance in water environments.
• Industrial Equipment: Commonly used in chemical processing, food processing equipment, and other industries requiring components with both strength and corrosion resistance.
• Plumbing Systems: Can be found in plumbing systems where its combination of strength and resistance to corrosion is advantageous.

Advantages of CuNi1 NC003 Copper-Nickel Alloy Wire:

• Excellent Corrosion Resistance: Especially in marine and freshwater environments, providing longevity and reliability for parts exposed to corrosive conditions.
• Good Strength and Ductility: Provides a balance of mechanical strength and ductility, making it easy to form into various shapes and designs while maintaining its structural integrity.
• High Thermal and Electrical Conductivity: Ideal for heat exchangers and electrical systems that require efficient heat transfer and low resistance.
• Versatility: Can be used in a wide range of industries, including marine, electrical, chemical, and industrial equipment manufacturing.
• Fabrication-Friendly: Easy to process, form, and weld into various shapes, making it a versatile material for manufacturing applications.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.