Industrial Silicon Nitride Ceramic Ring Sleeve: High-Precision Bearing Race & Seal Ring

Industrial Silicon Nitride Ceramic Ring Sleeve: High-Precision Bearing Race & Seal Ring

Product Introduction

This product is an industrial ceramic ring sleeve manufactured from high-performance silicon nitride (Si3N4), specifically designed for precision machinery and demanding operating conditions. It features a dark gray color with a uniform, fine matte texture, reflecting the material's high density and superior quality. Structurally, it adopts a standard ring design with precise inner and outer diameters, flat end faces without chamfers, and uniform wall thickness, presenting a clean cylindrical ring profile. The high machining accuracy ensures smooth inner and outer walls free of defects, guaranteeing easy installation and stable operation. This silicon nitride ceramic sleeve combines excellent material properties with a precise structure, making it an ideal choice for enhancing equipment reliability and service life.

Core Advantages

• Exceptional Wear Resistance: High hardness and extremely low coefficient of friction significantly reduce wear on mating components.

• Excellent High-Temperature Resistance: Maintains stable performance in high-temperature environments up to 1200°C without softening or deformation.

• Outstanding Corrosion Resistance: Resists corrosion from most acids and alkalis, suitable for harsh environments like chemical processing.

• High Strength and Rigidity: Excellent flexural strength and fracture toughness, capable of withstanding high-load conditions.

• Good Insulation Properties: An excellent electrical insulating material, suitable for applications requiring electrical insulation.

• Lightweight Design: Lower density than metal materials, contributing to equipment weight reduction.

Typical Applications

• Precision machine tool spindle bearing races

• Mechanical seal rings for chemical pumps

• Positioning sleeves in automation equipment

• Structural components in semiconductor equipment

• Insulating parts for high-temperature equipment

Specifications Table

Manufacturing Process

Raw Material Formulation → Ball Milling and Mixing → Spray Granulation → Dry Pressing → Isostatic Pressing → Sintering → Non-Destructive Testing → Precision Grinding → Quality Inspection → Packaging and Shipping

Usage Instructions

1. Pre-Installation Preparation: Ensure the sleeve and mating part surfaces are clean and free of contaminants.

2. Attention to Installation Direction: Install with end faces parallel, avoiding misalignment.

3. Control Fit Tolerances: Maintain specified clearance according to drawing requirements.

4. Avoid Impact Installation: Direct hammering is prohibited; use specialized tools is recommended.

5. Regular Inspection and Maintenance: Periodically check for wear condition.

After-Sales Service

We provide comprehensive technical support and after-sales service. The product warranty period is 12 months. We承诺 (commit to) free repair or replacement for quality issues under normal use conditions. Lifetime technical consultation is available.

FAQ

• Q: What are the main advantages compared to metal sleeves?
  A: The main advantages are high temperature resistance, corrosion resistance, and wear resistance, resulting in a longer service life in harsh operating conditions.

• Q: Is custom sizing supported?
  A: Yes, non-standard customization is supported, and specific dimensions can be machined according to your drawing requirements.

• Q: How are the insulation properties?
  A: Silicon nitride is an excellent insulating material with high volume resistivity, suitable for insulation applications.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.