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Working principle and process flow of PSA nitrogen generator
1, Basic knowledge
1. Gas knowledge
Nitrogen, as the most abundant gas in the air, is inexhaustible and inexhaustible. It is colorless, odorless, transparent, belongs to the sub inert gas category, and does not sustain life. High purity nitrogen is often used as a protective gas in places that isolate oxygen or air. The content of nitrogen (N2) in air is 78.084% (the volume composition of various gases in air is: N2: 78.084%, O2: 20.9476%, argon: 0.9364%, CO2: 0.0314%, other gases include H2, CH4, N2O, O3, SO2, NO2, etc., but the content is very small), molecular weight is 28, boiling point: -195.8 ℃, condensation point: -210 ℃.
2. Knowledge of stress
The pressure swing adsorption (PSA) nitrogen production process involves pressure adsorption and atmospheric desorption, and compressed air must be used. The optimal adsorption pressure of the currently used adsorbent - carbon molecular sieve is 0.75~0.9 MPa. The gas in the entire nitrogen production system is under pressure and has impact energy.
2, Working principle of PSA nitrogen production:
CMS pressure swing adsorption nitrogen generator is an automated equipment that uses carbon molecular sieves as adsorbents, and utilizes the principles of pressure adsorption and pressure reduction desorption to adsorb and release oxygen from the air, thereby separating nitrogen gas. Carbon molecular sieve is a cylindrical granular adsorbent made mainly from coal, processed through grinding, oxidation, shaping, carbonization, and special pore processing technology. Its surface and interior are filled with micropores, and it is black in color. The pore distribution is shown in the following figure:
The pore size distribution characteristics of carbon molecular sieves enable them to achieve dynamic separation of O2 and N2. This pore size distribution allows different gases to diffuse into the micropores of the molecular sieve at different rates without repelling any gas in the mixture (air). The separation effect of carbon molecular sieve on O2 and N2 is based on the slight difference in the kinetic diameter of these two gases. The kinetic diameter of O2 molecules is smaller, so they have a faster diffusion rate in the micropores of carbon molecular sieve, while the kinetic diameter of N2 molecules is larger, so the diffusion rate is slower. The diffusion of water and CO2 in compressed air is not much different from that of oxygen, while the diffusion of argon is slower. The final enriched gas from the adsorption tower is a mixture of N2 and Ar.