38CrMoAla Mixing Rotor Twin Screw Extruded Parts Light Weight For ZSK WP ZPT Machine

38CrMoAla twin screw Extruder Mixing Rotor Light Weight For ZSK / WP / ZPT Machine

Product Description

A strong pulling force on the material ensures it is fully and evenly distributed without shearing, which helps in reducing the material's temperature through effective cooling. In the context of the mixing rotor of a twin screw extruder, this optimized distribution and reduced shearing are crucial. They not only enhance the efficiency of the mixing process but also prevent thermal degradation of heat-sensitive materials. Consequently, the material's properties are preserved, resulting in a higher quality end product. The design of the mixing rotor plays a pivotal role in achieving these outcomes, highlighting the importance of precision engineering in twin screw extruder components.

Specification

Extruder Screw Materials

1. For wear application:

Tool Steel : W6Mo5Cr4V2;

PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V

2. For corrosion application:

Nitrided Steel: 38CrMoAI;

PM-HIP material : SAM26 SAM39 CPM10V CPM9V

3. For wear and corrosion application:

PM-HIP material:SAM26 SAM39 CPM10V CPM9V

4. Other Materials:

Stainless Steel: 316L, C276, SX737 etc.

Screw element include

Single flight, twin flight and tri-lobe elements

Kneading blocks and single

mixing paddles or discs

High volume intake elements

Conveying elements

Compression elements

Reverse elements

Flow splitting elements to mix different viscosities

Transition elements from single flight to twin flight

Support twin-screw extruder brand

Quality Control

1). Materials control: All the materials are purchased from the domestic brands or Eurpean twin-screw specialty materials suppliers,which tested by elemental analysis and metallurgical inspections to ensure the quality.

2). The internal splines is checked by the spline plug to ensure interchangeability of the elements

3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements

4). Adopt the European high-speed steel powder processing technology,and do the treatment according to the strict heat treatment 4.process to ensure the wear and corrosion performance same as the foreigh brands.

5). Perfessioal technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.

6). There are various prepared technical information and the fitxtures for the various brands extruders to ensure the timely lead time.The common components have a lot of stock, even the new one, it can be delivered within 45days.

7). The modern management system can ensure the products 100% qualified and tracked.

Tool Steel

Production Process

Our Service

Product accuracy

There are some differences between Nanxiang Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.

Packing&Delivery

Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.

Delivery Details: 20-60days after order.

Customer Trust

Why choose us?

Nanxiang Machinery is a specialized manufacturer of precision-machined components for twin-screw extruders, including threaded elements, kneading blocks, mandrels, super-hard screw accessories, and wear-resistant alloy steel sleeves. Our products are widely applied in renowned international brands such as Coperion, Lerstritz, Berstorff, KOBE, and JSW, serving industries like plastics, food, feed, pellet manufacturing, pharmaceuticals, and new energy.

FAQ

Q: Are you a trading company or a manufacturer?

A: We are a manufacturer.

Q: Where is your factory located? How can I visit there?

A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.

Q: How long will your product last?

A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.

Q: Are your quotations all FOB?

A: Yes, all our quotations are FOB (Free on Board).

Q: Can I get a one-year warranty for free?

A: Our standard warranty is not free, but we have confidence in the quality of our products. If you require a warranty, it will be available for an additional cost.

Q: How is your after-sale service?

A: We are committed to providing timely support. If you encounter any issues with our products, you will receive our assistance promptly. We strive to ensure you receive the best service possible.

ABOUT NANXIANG MACHINERY

WHO WE ARE

Chengdu Nanxiang Qiaolin Machinery Co., Ltd was established in 2008 and is a leading enterprise specializing in the production of twin-screw extruder parts. After nearly 20 years of prosperous development, our company now possesses several sets of advanced CNC machines and special processing equipment for manufacturing screws.

Currently, our machining operation has basically achieved intellectualization and automation. Advanced processing methods, strong technical force, and sophisticated processing techniques ensure the quality of each product, and the technical indicators can fully meet the requirements

of customers.

OUR PRODUCT

We are a professional manufacturer of twin-screw extruder parts, focusing on the production of screw elements, barrels, and shafts. Our products are widely applied in renowned international brands such as Coperion, Lerstritz, Berstorff, KOBE, and JSW, serving industries like plastics, food, feed, pellet manufacturing, pharmaceuticals, and new energy.

We provide customized services for various non-standard parts, barrels, and shafts and can be custom-produced according to the special needs of customers. We are also proficient in the processing technology of more than 10 kinds of powder alloy materials to achieve wear-resistant and corrosion-resistant solutions under various working conditions.

CUSTOMER SERVICE

Our company, with strong technical force, superior processing equipment, advanced production technology and strict inspection system, produces high-quality products, which are highly praised by our customers.

We are committed to providing high-quality, high-precision, and high-performance twin-screw extruder accessories to customers worldwide to meet the needs of different industries and application fields. We deeply understand that customer satisfaction is the key to the success of an enterprise.

Therefore, we provide comprehensive customer service, from pre-sale technical consultation and solution design to in-sale production progress tracking.