High Shear WR5 90degree Neutral Kneading Blocks Twin Screw Extruded Parts For Polymer Processing

Brand Name:Nanxiang Machinery
Certification:ISO 9001
Model Number:As Requested
Minimum Order Quantity:Negotiable
Delivery Time:30~60 days
Payment Terms:TT/LC
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Location: Chengdu China
Address: Wugui Community, Qingchengshan Town, Chengdu, China.
Supplier`s last login times: within 39 hours
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Product Details

High Shear WR5 Twin Screw Extruder 90° Neutral Kneading Block for Polymer Processing

Product Description:


The Neutral Kneading Block is made of aluminum bronze surface material, which is durable and long-lasting. The block is designed to provide maximum efficiency and performance, ensuring that your extruder operates smoothly and efficiently. With this product, you can expect consistent results every time, making it an excellent choice for industrial applications.

The 90° Neutral Kneading Block comes with a Kneading Block warranty, ensuring that you get the best value for your investment. This High Dispersing Kneading Block is designed to last for a long time, even under heavy use. You can trust this product to deliver consistent results, making it a popular choice among industrial users.


Specification


Screw DiameterOptional
Screw Design90 ° Neutral Kneading Block
Hardness58-60HRC
Brand NameNanxiang Machinery
Surface TreatmentPolishing/Sand Blasting
MaterialsSAM10/SAM39/WR5/WR14/W6Mo5Cr4V2
Place of OriginSichuan , China
Warranty6 months
Screw RangeΦ 15.6 - Φ 430mm
Suit ForPharmaceuticals Extrusion Chemical Extrusion Food Extrusion Powder Coating Extrusion

Extruder Screw Materials


1. For wear application:

Tool Steel : W6Mo5Cr4V2;

PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V

2. For corrosion application:

Nitrided Steel: 38CrMoAI;

PM-HIP material : SAM26 SAM39 CPM10V CPM9V

3. For wear and corrosion application:

PM-HIP material:SAM26 SAM39 CPM10V CPM9V

4. Other Materials:

Stainless Steel: 316L, C276, SX737 etc.



Screw element include


Single flight, twin flight and tri-lobe elements

Kneading blocks and single

mixing paddles or discs

High volume intake elements

Conveying elements

Compression elements

Reverse elements

Flow splitting elements to mix different viscosities

Transition elements from single flight to twin flight


Support twin-screw extruder brand


W&P: ZSK-MCBerstorff: ZE
Leistritz: ZSE-MICROTheysohn: TSK
Maris:TM-WAPV: MP65
JSW: TEXSM: TEK-HS
Feddem: FED-MTSFessia Macross: NRII
TOSHIBA: TEMUSEON: TDS
Labtech: LTESHIZHOU: MTE

Different types of kneading blocks are provided


30° kneading block

45° kneading block

60° kneading block

90° kneading block

3KB kneading block

Reverse 45° kneading block


Quality Control


1). Materials control: All the materials are purchased from the domestic brands or Eurpean twin-screw specialty materials suppliers,which tested by elemental analysis and metallurgical inspections to ensure the quality.

2). The internal splines is checked by the spline plug to ensure interchangeability of the elements

3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements

4). Adopt the European high-speed steel powder processing technology,and do the treatment according to the strict heat treatment 4.process to ensure the wear and corrosion performance same as the foreigh brands.

5). Perfessioal technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.

6). There are various prepared technical information and the fitxtures for the various brands extruders to ensure the timely lead time.The common components have a lot of stock, even the new one, it can be delivered within 45days.

7). The modern management system can ensure the products 100% qualified and tracked.


Tool Steel


W6Mo5Cr4V2 Chemical Composition
CSIMnPSCrMoVWCuNi
W-%0.880.350.30.0230.0034.034.811.865.950.120.24

Production Process


NO.1


Workblank


Select high-quality raw materials


NO.2


Piecewise


According to the drawing section length


NO.3


Hit bottom hole


Rough machining the bottom hole,and then pull spline


NO.4


Machining thread


Professional high-end processing equipment,rough machining threads


NO.5


Finish machining thread


NO.6


Threading grinding


Further control of tolerance
Length:-0.01mm-+0.01mm
OD:-0.03mm-0mm
Transition arc:-0.02mm-+0.02mm




Our Service


24-hour Hotline


No matter when and where

to call we can find our service to you.


Pre-sales Consultation


We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services


Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.


All Nanxiang keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!


Product accuracy


There are some differences between Nanxiang Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.


Packing&Delivery


Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.

Delivery Details: 20-60days after order.



Customer Trust



FAQ


Q: Are you a trading company or a manufacturer?

A: We are a manufacturer.


Q: Where is your factory located? How can I visit there?

A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.


Q: How long will your product last?

A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.


Q: Are your quotations all FOB?

A: Yes, all our quotations are FOB (Free on Board).


China High Shear WR5 90degree Neutral Kneading Blocks Twin Screw Extruded Parts For Polymer Processing supplier

High Shear WR5 90degree Neutral Kneading Blocks Twin Screw Extruded Parts For Polymer Processing

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