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Waterproof dual light P80 flexible transparent grid screen new media display grid screen manufacturer
Manufacturing process of LED grid screen
The production process of LED grid screen is a complex one,
involving multiple links and precise techniques. The following is
the main process flow for producing LED grid screens:
Design phase:
Requirement analysis: Determine screen size, resolution,
brightness, and other parameters based on customer needs.
Structural design: Design the mechanical structure of the screen,
including the frame, support system, etc.
Electrical design: Design circuit layout, including power
distribution, signal transmission, etc.
Material preparation:
LED beads: Choose high brightness and high reliability LED beads.
Driver IC: Choose a suitable driver integrated circuit.
Circuit board: The production of printed circuit boards (PCBs)
typically utilizes high-density interconnect (HDI) technology.
Other materials: including heat dissipation materials, protective
materials, connectors, etc.
PCB manufacturing:
Circuit design: Design PCB circuits to ensure the accuracy and
stability of electrical connections.
Plate making: PCB is produced through processes such as
photolithography and etching.
Drilling: Drilling holes on the PCB to install components.
Component welding:
SMT: Use a SMT machine to mount LED chips, driver ICs, and other
components onto the PCB.
Welding: Components are soldered and fixed using techniques such as
reflow soldering.
Module assembly:
Splicing: Assemble the soldered PCBs into modules.
Testing: Conduct electrical performance and display effect tests on
each module.
Screen assembly:
Framework construction: Build a metal frame for the screen
according to the design.
Module installation: Install the modules that have passed the test
onto the framework.
Connection: Connect the power and signal lines to ensure electrical
connectivity of the entire screen.
System integration:
Installation of control system: Install screen control system,
including sending card, receiving card, etc.
Software configuration: Configure control software to achieve
screen display control.
Testing and Debugging:
Overall testing: Conduct brightness, color, uniformity, and other
tests on the entire screen.
Debugging: Debug according to the test results to ensure that the
screen display effect meets the requirements.
Protective treatment:
Waterproof and dustproof: Waterproof and dustproof treatment should
be applied to the screen to improve its environmental adaptability.
Heat dissipation treatment: Ensure that the screen has good heat
dissipation performance.
Packaging and Transportation:
Packaging: Safely package the pre made LED grid screen.
Transportation: Use appropriate transportation methods to deliver
products to customers.
Installation and maintenance:
On site installation: Install and debug the screen at the
customer's site.
Maintenance guidance: Provide usage and maintenance guidance to
ensure the long-term stable operation of the screen.
The entire production process requires strict quality control to
ensure the high performance and long lifespan of LED grid screens.
With the development of technology, the production process of LED
grid screens is constantly being optimized and upgraded.
Product Name | XQD-T20Dual lights-WGP |
product size | Φ20mm*12.8mm |
Shell Material | PC |
Application environment | Inside and outside |
Product single weight | About 5.5g |
Maximum number of connections | 120PCS/chain |
Center spacing | Minimum 25mm |
Average life | 50000 H |
Waterproof class | IP65 |
LED color | RGB |
Luminescence Angle | 120° |
Lamp bead | SMD5050*1LED |
Pixel point luminous flux | 7.9LM |
radiance | 2.2-2.5cd |
Power rating | 0.2W |
Working Voltage | DC12V |
Working temperature | -40℃-55℃ |
control system | SPI |
power supply system | DC12V constant voltage |
XQD The company provides a variety of types of LED display,
including outdoor grid LED display, floor tile LED display, and LED
display around the court. In addition, they also produce a range of
LED lighting products, such as LED fluorescent lamps, LED bulb
lamps, LED ceiling lights and so on.
Features: Provide a variety of product choices to meet the needs of
different application scenarios.