Intelligent Welding Robot System With Gantry 7th 8th 9th Axis 2 Robots Smart Vision Welding For Steel Structur
Brand Name:EFORT TECHFLY
Model Number:ARC10-1600 ,ARC12-2000
Minimum Order Quantity:1 set
Delivery Time:4-8 weeks
Payment Terms:L/C, T/T
Place of Origin:China
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Wuhu Anhui China
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Room 808, 8th Floor, Comprehensive Building, Electronic Industry Park, Jiujiang District, Wuhu City, Anhui Province
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Product Details
Company Profile
Product Details
Intelligent welding robot system with gantry 7th 8th 9th axis 2 robots smart vision welding for steel structur
Highlights :
Through industrial design software and visual sensors to obtain the
three-dimensional digital model of components, using the digital
twin and
artificial intelligence technology of self-developed graphics
platform to generate operating procedures, drive the robot body,
external axis and
production equipment linkage,Complete the whole process of metal
structure cutting, assembly, welding,grinding, testing, spraying
and other production flexible manufacturing.
Digital acquisition (visual system; Industrial Design software)
Digital transmission (communication and interaction; 5G application
technology)
Digital processing (digital twinning; Artificial intelligence
computing)
Digital drive (industrial robot; CNC production equipment)
We firmly realizes the original intention of intelligent
manufacturing and the whole process of digitalization, and strives
to improve the production efficiency of the industry and product
quality to improve the labor intensity and working environment of
the front-line technicians, so that more production enterprises and
employees can enjoy the dividends of scientific and technological
progres
We are committed to the research and development, production, and
application of intelligent welding robots. All non-standard
enterprises involved in the demand for metal intelligent welding
are our target users, and we can customize and develop application
scenarios according to customer needs, match welding database
resources for practical scenarios, and achieve intelligent welding.
Through independent research and development, the company has
ultimately developed its own technological products, mainly
including 3D visual recognition welding robots and digital model
recognition welding robots. According to different application
scenarios, intelligent welding workstations are designed in various
forms, including gantry, ground rail, single machine, and
cantilever. They have been successfully applied in non-standard
metal structure welding in the steel structure industry and
non-standard ship components welding in the shipbuilding industry.
After the product was launched and applied, it has been highly
recognized by experts and users in the industry. It is generally
believed that this technology is a technological revolution in
promoting the use of welding robots
Single robot intelligent welding station introduction
1. Equipment scope and parameter
| Device Configuration | ||||
| Name | Model | Configuration | Quantity | Brand |
| Intelligent welding control system | / | Including SmartWeld software, on-site PC, camera, laser sensor, etc, to realize 3D digital-analog intelligent drive programming. | 1set | / |
| Welding robot and controller | ARC12-2000 | Maximum movement radius: 2019mm, load 10Kg; repeat positioning accuracy ±0.05mm; | 1set | EFORT |
| Welding Power | NBC-500RP | Welding power supply, robot wire feeder, wire feed wheel set, communication cable, including water cooling device. | 1set | AOTAI/MEGMEET |
| Welding Gun | Water-cooled torch | high-load water-cooled welding torch, including anti-collision sensors, mounting brackets and other supporting devices. | 1set | TRM |
| Parameter performance | ||||
| Equipment Size | 12x1.2x1m | |||
| Total power | 15.5KW | |||
| Working range | 2x1.2x0.3M | |||
| Welding Average Efficiency | 60m~90m/day(Depending on the type of structure) | |||
2. Single robot intelligent welding station working process
Using an independently developed intelligent welding and vision
system, the welding seam position is accurately identified and
calculated through visual photography, marking, and laser scanning.
Based on the scanning results, calculate the actual position of the
weld seam; Automatically match the welding process based on the size of the welding angle,
including current and voltage, welding speed, welding gun posture,
etc; Create program instructions that can be recognized by the
robot based on the welding trajectory and process, and transmit
them to the robot for welding.
1) Lift the panels into the working area by using a crane;
2) Start the robot for scanning;
3) Automatically generate welding/cutting programs after scanning is completed;
4) Perform welding/cutting
5) After welding/cutting is completed, the robot scans and welds/cuts another piece of board, manually transports the welded/cut workpiece and lifts the new board to the working area, completing one round of alternating operations;
2) Start the robot for scanning;
3) Automatically generate welding/cutting programs after scanning is completed;
4) Perform welding/cutting
5) After welding/cutting is completed, the robot scans and welds/cuts another piece of board, manually transports the welded/cut workpiece and lifts the new board to the working area, completing one round of alternating operations;
3. Welding parts samples
4.Cases reference
App lication scenario : robot automatic welding of various small components of steel structure. (Members are : purl in support p late, bull leg, etc.)
App lication scenarios : all kinds of steel structure Bridges,Ship and other small structures, short beam and other corner weld members
Intelligent welding robot system with 7th Linear track
Each set of ground rail linear track 7th axis of intelligent
welding workstation includes: Arc welding robot, ground rail
walking mechanism, welding power supply, welding gun and water
cooling system, vision system, intelligent welding software system
(standard configuration).
The length of the ground rail is 6 meters, and it can move in the X
direction, including the ground rail, gear rack, and isotropic
linear guide rail. The workstation has a working range of 1.5
meters in the Y direction, 1.5 meters in the left and right
directions, and 7 meters in the X direction.
1. Equipment scope and parameter
| Device Configuration | ||||||
| Name | Model | Configuration | Quantity | Brand | ||
| Intelligent welding control system | / | Including SmartWeld software, on-site PC, camera, laser sensor, etc, to realize 3D digital-analog intelligent drive programming. | 1set | / | ||
| Welding robot and controller | ARC12-2000 | Maximum movement radius: 2019mm, load 10Kg; repeat positioning accuracy ±0.05mm; | 1set | EFORT | ||
| Linear track walking system | The length is 6 meters, can move in the X direction, including ground rail, rack and pinion, and linear guide rails in all directions. | 1set | TECHFLY | |||
| Welding Power | NBC-500RP | Welding power supply, robot wire feeder, wire feed wheel set, communication cable, including water cooling device. | 1set | AOTAI | ||
| Welding Gun | Water-cooled torch | high-load water-cooled welding torch, including anti-collision sensors, mounting brackets and other supporting devices. | 1set | TRM | ||
| Parameter performance | ||||||
| Equipment Size | 6x1x1.2m | |||||
| Total power | 17KW | |||||
| Working range | 6.5x1.2x0.3M | |||||
| Welding Average Efficiency | 140m~200m/day(Depending on the type of structure) | |||||
Configuration diagram
Linear track diagram ( Could be customized )
2. Linear track intelligent welding station working process
1) Manually or by conveyor chain, transfer the components to be
welded to the workbench, close to the positioning point P;
2) (At the same time or in advance) the operator rotates the model uniformly based on the component number and placement method, and creates nodes;
2) (At the same time or in advance) the operator rotates the model uniformly based on the component number and placement method, and creates nodes;
3) If the placement deviation is too large, first use a camera to identify the component and locate point P;
4) If the placement is close, the operator can directly load the model and start scanning (at this time, the operator can lift another component to the second set of equipment rack or another workstation of this equipment to perform the above operation)
5) After scanning is completed, the system starts welding;
6) The welding of the entire component is completed, and the component is transported to the subsequent work station.
3. Welding parts partial samples
4.Cases reference
Application Scenario : H-shaped steel reinforcement bars, driving
beams, box girders, H-shaped steel main welds.
Application Scenario : H-shaped steel, main beam and secondary beam
of steel structure.
Gantry type dual-robot multi-additional axis intelligent welding
workstation (8 axis)
1. Highlights:
Application process: cutting, marking, assembly, welding
Environmental protection equipment: optional
Working coordinate system: PCS1, PCS2, PCS3
Work scope: 22000 * 5000 * 450
Working hours: 7 * 20H
Welding process package: CO ₂/80% CO ₂+20% AR solid core carbon steel, CO ₂ flux core carbon steel DC and pulse welding
Welding material types: disc or barrel
Application scenario: Welding of longer structural components such as H-shaped steel beams, columns, and bridge slabs
Sports mode: 7-axis linkage
Additional axis: X and Y direction compensation additional axis, both robots can cover the entire working area of the gantry
Environmental protection equipment: optional
Working coordinate system: PCS1, PCS2, PCS3
Work scope: 22000 * 5000 * 450
Working hours: 7 * 20H
Welding process package: CO ₂/80% CO ₂+20% AR solid core carbon steel, CO ₂ flux core carbon steel DC and pulse welding
Welding material types: disc or barrel
Application scenario: Welding of longer structural components such as H-shaped steel beams, columns, and bridge slabs
Sports mode: 7-axis linkage
Additional axis: X and Y direction compensation additional axis, both robots can cover the entire working area of the gantry
2. Equipment scope and parameter
| Device Configuration | |||||
| Name | Model | Configuration | Quantity | Brand | |
| Intelligent welding control system | / | Including SmartWeld software, on-site PC, camera, laser sensor, etc, to realize 3D digital-analog intelligent drive programming. | 2sets | / | |
| Welding robot and controller | Arc12-2000 | Maximum movement radius: 2019mm, load 10Kg; repeat positioning accuracy ±0.05mm; Equipped with a complete set of gantry control external axes. | 2sets | EFORT | |
| Gantry walking system | The width is 6 meters and the length is 24 meters. It can move in the X-axis and Y–axis direction, including gantry, rack and pinion, linear guide rails in all directions, etc. | 1set | TECHFLY | ||
| Welding Power | NBC-500RP | Welding power supply, robot wire feeder, wire feed wheel set, communication cable, including water cooling device. | 2sets | AOTAI | |
| Welding Gun | Water-cooled torch | high-load water-cooled welding torch, including anti-collision sensors, mounting brackets and other supporting devices. | 2sets | TRM | |
| Parameter performance | |||||
| Equipment Size | 24m*7.5m*3.9m2m | ||||
| Total power | 34KW | ||||
| Working range | 22x0.5x0.45M | ||||
| Welding Average Efficiency | 140m~200m/day(Depending on the type of structure) | ||||
3. Gantry dual-robots intelligent welding station working process
1) Manually or by conveyor chain, transfer the components to be
welded to the workbench, close to the positioning point P;
2) (At the same time or in advance) the operator rotates the model uniformly based on the component number and placement method, and creates nodes;
3) If the placement deviation is too large, first use the camera to identify the component and locate point P. If the placement position is close, the operator will directly load the model and start scanning
4) After scanning is completed, the system starts welding;
5) The welding of the entire component is completed, and the component is transported to the subsequent work station. If there is no component model, visual interaction can be used to operate the equipment welding. After the components are placed on the platform, the operator uses a camera to take photos of the parts to be welded, matches the process, and starts scanning welding. Compared to model driven, the workload of operators is relatively increased.
2) (At the same time or in advance) the operator rotates the model uniformly based on the component number and placement method, and creates nodes;
3) If the placement deviation is too large, first use the camera to identify the component and locate point P. If the placement position is close, the operator will directly load the model and start scanning
4) After scanning is completed, the system starts welding;
5) The welding of the entire component is completed, and the component is transported to the subsequent work station. If there is no component model, visual interaction can be used to operate the equipment welding. After the components are placed on the platform, the operator uses a camera to take photos of the parts to be welded, matches the process, and starts scanning welding. Compared to model driven, the workload of operators is relatively increased.
4. Welding parts samples
5.Cases reference
Application scenario: The main welded components are bridge
structural plate units and other structural parts.
Application scenario: clapboard reinforcement ribs and clapboard manhole reinforcement rings.
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Intelligent Welding Robot System With Gantry 7th 8th 9th Axis 2 Robots Smart Vision Welding For Steel Structur
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