PLC Fully Automatic Medical Device Assembly HMI Machine Medical Equipment Assembly

PLC Fully Automatic Medical Device Assembly HMI Medical Equipment Assembly Machine

Key Differentiators
The system offers sterile configuration options, supporting both gamma irradiation and ethylene oxide sterilization protocols. Its rapid-change architecture enables product transitions in under 10 minutes, while all material-contact components comply with stringent USP Class VI and ISO 10993 biocompatibility standards. For precision micro-assembly applications, the equipment incorporates advanced vision-guided robotics capable of handling sub-millimeter components with micron-level accuracy.

Primary Applications
This technology serves critical healthcare manufacturing segments, including:

• Injectable Solutions: Automated assembly of prefilled syringes and insulin delivery pens

• Infusion Systems: Precision manufacturing of IV sets and fluid administration devices

• Surgical Kits: Production of sterile, single-use instrument packages

• Diagnostic Platforms: High-accuracy assembly of testing cartridges and lab-on-chip devices

• Technical Parameters

  Section	Attribute	Specifications
  System Overview	Production Line Span	5-30 meters (expandable modular architecture)
  	Output Capacity	50-300 units/minute (varies by product complexity)
  	Processing Stations	5-20 modules (adaptable layout)
  Assembly Unit	Positioning Tolerance	±0.1 mm (medical device precision standard)
  	End Effector Options	Medical-certified silicone/pneumatic (meets FDA regulations)
  	Plastic Joining	20-40 kHz ultrasonic bonding (for component sealing)
  Quality Control	Imaging System	5-10 megapixel cameras (10-30 micron/pixel resolution)
  	Flaw Identification	Detects particles, cosmetic imperfections, size variations
  	Seal Integrity	Identifies leaks ≥1 micron (validated for fluid containers)

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.