Custom PLC Auto Parts Production Line For Car Window Lifter Switch Assembly

Automatic feeding system:
Vibration plates and conveyor tracks are used to orderly transport various parts of the control switch, such as buttons, casings, circuit boards, etc., to the assembly station.
The visual recognition system detects and classifies parts to ensure the accuracy of feeding.
Assembly station:
Multi-axis manipulators are responsible for grabbing and assembling parts. The manipulators are equipped with high-precision fixtures and can accurately install buttons at specific positions on the casing and ensure firm installation.
Automated welding equipment welds the circuit board to ensure stable and reliable welding quality.
Screw tightening equipment tightens the screws on the casing to ensure a firm product structure.
Inspection station:
Function detection: By simulating the operating environment of an automotive lathe, various functions of the control switch are detected, such as the touch of the button and the response speed of the switch.
Electrical performance detection: Professional electrical detection equipment is used to detect the electrical performance of the control switch, including parameters such as voltage, current, and resistance.
Appearance detection: High-definition cameras and image recognition technology are used to detect the appearance of the control switch and check for appearance defects such as scratches, deformations, and stains.
Packaging station:
Package the qualified control switches. Automated packaging equipment is used to improve packaging efficiency and quality. Packaging materials can be selected according to customer needs, such as plastic bags and paper boxes.
III. Equipment features
High degree of automation:
The entire assembly process is automated, reducing manual operations and improving production efficiency. At the same time, automated operations also reduce the impact of human factors on product quality and improve product consistency and reliability.
High-precision assembly:
Multi-axis manipulators and high-precision fixtures are used to ensure accurate installation positions of parts. Automated welding equipment and screw tightening equipment can precisely control welding and tightening forces to ensure product quality.
Strict quality inspection:
Equipped with function detection, electrical performance detection, and appearance detection equipment to conduct comprehensive quality inspection of products. Only qualified products can enter the packaging link, ensuring product quality.
Strong flexibility:
This assembly equipment can be adjusted and optimized according to different models of automotive lathe control switches to meet the needs of different customers. At the same time, the maintenance of the equipment is also relatively convenient, reducing the operating costs of enterprises.