Product Details
Solenoid valve (SOV) for thermal management of the electric vehicle
automation solution
The design of the assembly line for SOV focuses on flexibility and
high efficiency.
Automatic feeding: Adopt an intelligent warehousing and automatic
conveying system.
Assembly system: Multiple high-precision manipulators work
together. The manipulator is equipped with special fixtures and can
accurately grab and install components such as the valve body,
valve core, and spring of the solenoid valve. Force sensors and
displacement sensors are set up at key assembly stations to monitor
the assembly process in real time to ensure assembly accuracy. For
example, during the process of installing the valve core into the
valve body, the insertion depth and force are strictly controlled
to ensure sealing.
Detection system: Equipped with a variety of detection equipment to
conduct comprehensive detection of solenoid valves. Including
airtight detection equipment to detect the sealing performance of
solenoid valves; electrical performance detection equipment to
detect parameters such as the coil resistance and inductance of
solenoid valves; flow detection equipment to detect the flow
control accuracy of solenoid valves. Detection data is
automatically uploaded to the production management system for
quality tracing and analysis.
Control system: Adopt an advanced PLC control system and combine
industrial Ethernet technology to realize the automatic control and
data communication of the production line. Operators can monitor
the running status of the production line, adjust parameters and
handle alarm information in real time through the touch screen
human-machine interface. The control system also has an intelligent
fault diagnosis function that can quickly locate and eliminate
faults.
Automotive (electric vehicle) automation solution
● Power system assembly automation solution
● Chassis system assembly automation solution
● Automotive electronics assembly automation solution
● Body and interior assembly solution
Function | automatic feeding, assembly & testing line |
Production | SOV |
Cycle time | 15 s/pc |
Defective rate | below 0.5% |
Processes | O-ring automatic assembly |
laser marking |
visual detection |
automatic tightening |
automatic press-fit |
EOL test |
automatic feeding |
Features | visual inspection |
top level traceability throughout whole line |
FAQ
1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and
development experience.
2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in
customized automatic machinery for production. For example, we
provide customized asembly line, testing and packaging solutions to
several electric vehicle (EV) manufacturers, such as
component-level lines for battery packs, thermal management
systems, steerings and so on.
3.Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery
date should be arranged according to the product’s complexity and
real-time production schedule. Please contact us for the latest
delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and
provide a suitable scheme, and offer the most competitive price to
you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time
maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose
other components partners at customer’s request. Some of our
technical partners as below:
Company Profile
Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures
high-end equipment in the field of assembly automation. We
specialize in the design and producing of customer-specific
precision assembly and test automation machine such as automated
stations and single piece workcells, providing customers with
software and hardware integrated development solutions. We offer
our solutions and equipment for various industries: automotive
(including e-mobility), medical device, cosmetics, home applicance
and others.
Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team
consisted of over 200 specialists, including designers,
programmers, mechanical engineers and knowledgeable specialists
bring from decades of expericence in a variety of industries. We
have our own R&D center which was awarded as the National
Business Technology Center by the Council of Ecomonic and
Technological Development for Shanghai in 2022.
Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO
9001:2015 quality system certification from SGS. Our assembly and
technological lines have been supplied to leading manufacturers in
China and exported to many countries including USA, Mexico, France,
Germany, Italy, Netherlands, Poland and so on. We work with
customers to meet all requirements and expectations including CE,
UL, NR12, ART and so on.
Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to
creating value for our customers by providing the best assembly
automation solutions and value added engineering services. Our
inventments in new technology, global service sites and overseas
processing plants will be continued to achieve win-win objectives
and prove exemplary levels of service.