Two-Chamber WD-40 Lubricant Valve for On-Demand Mixing of Multi-Part Formulas.

Two-Chamber WD-40 Lubricant Valve for On-Demand Mixing of Multi-Part Formulas.

Product Description:
Unlock the potential of advanced chemistry with our Two-Chamber Solvent-Actuated Valve. This sophisticated valve is designed for canisters with separate internal chambers, keeping a solid catalyst or a second liquid component isolated from the main lubricant or resin. When the valve is actuated, a small, precise amount of a solvent from the main chamber is diverted to dissolve or mix with the secondary component immediately before dispensing. This on-demand mixing creates a chemically activated formula, such as a super-penetrant, a rapid-curing threadlocker, or a high-strength adhesive, with a potency and shelf life impossible to achieve in a pre-mixed state. This valve is a platform for next-generation chemical products, enabling powerful, specialized solutions that are mixed fresh at the point of application.

Bullet Points:

• Enables on-demand mixing of two-part formulas within the valve upon actuation.

• Unlocks new product categories like super-penetrants and instant-cure coatings.

• Extends shelf life of reactive chemicals by keeping components separate until use.

• Provides a consistent mix ratio and spray pattern with every use.

• Represents a platform for advanced, chemically-activated lubricants and coatings.

Specific Application Scenario: A user sprays a "super-penetrant" that mixes a powerful solvent with a rust-inhibiting agent inside the valve, creating a far more potent formula for freeing a seized engine bolt than any pre-mixed product.

Factory Production Floor: This is a highly complex valve assembly requiring precision machining and calibration to ensure the correct mix ratio. It is assembled on a dedicated, low-volume line.

Packing and Transportation: Sold as a complete unit with a specialized two-chamber canister. Packaged as a high-end, professional-grade solution.

FAQ:

1. Q: What kind of new products can this enable?
   A: Potential products include instant-curing protective coatings, chemically-welding lubricants for porous metals, and penetrants with integrated molecular rust converters.

2. Q: How is the mix ratio controlled?
   A: The ratio is mechanically fixed by the internal geometry of the valve's dual pathways, ensuring a consistent blend every time.

3. Q: What happens if the valve clogs?
   A: Clogging is a more significant issue due to the reactive nature of the mixed formula. The canister will include instructions to clear the valve by spraying until clear after each use.

4. Q: Is this for consumer use?
   A: Initially, this will be a technology for industrial and professional-grade products due to its complexity and cost.

5. Q: Can the valve be used with standard, single-chamber cans?
   A: No, it is specifically and exclusively designed for the two-chamber canister system.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.