Motorized Conveyor Roller Built-in DC Brushless Gear Motor

Motorized Conveyor Roller Built-in DC Brushless Gear Motor

A motorized conveyor roller, sometimes referred to as a powered roller, is a cylindrical conveyor element that houses an integrated drive system, typically a DC or brushless motor. Unlike traditional rollers, which require an external motor and chain drive system, motorized rollers are compact units where the power source is built into the roller body itself—enabling space-saving designs and efficient power transmission.

Product Highlight

Motorized conveyor rollers with built-in DC brushless gear motors are designed for light to medium duty load handling, offering adjustable speed control, energy efficiency and intelligent automation compatibility. Designed to support different drive elements, such as multi-wedge belts, v-groove pulleys, or direct drive configurations, for increased system flexibility and reliability.

Key Features

1. Energy-Efficient Core Motor
   At the heart of this roller is a high-performance brushless DC gear motor, which delivers stable, long-lasting power while minimizing energy consumption.

2. Compact Design for Easy Integration
   The internal motor design eliminates the need for external drive systems. This space-saving design reduces maintenance and simplifies conveyor architecture.

3. Flexible Speed Adjustment
   With a speed range of 0.8 to 79 m/min, and voltage options of 24VDC or 48VDC, the roller meets diverse speed and control requirements, perfect for adaptive production lines.

4. Smart Control Compatibility
   Fully compatible with various intelligent control cards, supporting IO control and enabling seamless integration into smart automation systems.

5. Customizable and Durable Materials
   Rollers are available in zinc-coated carbon steel or stainless steel, with optional wear-resistant rubber coating. Length and surface treatments are customizable to meet specific environmental needs.

6. Advanced Safety and Protection
   With an IP66/IP67 protection rating, these rollers are dust-tight and water-resistant—ideal for demanding industrial environments, including food and pharmaceutical production.

7. Versatile Drive Configuration
   Designed to support different drive elements such as poly-V belts, V-groove pulleys, or direct-drive configurations, enhancing system flexibility and reliability.

8. Plug-and-Play Installation
   The modular design allows quick installation and replacement, reducing downtime and lowering maintenance costs.

Technical Specifications

Applications Across Industries

Thanks to their compact form factor and intelligent capabilities, motorized conveyor rollers have found widespread adoption across multiple industries:

• ✅ Food & Beverage: Clean, stainless steel options suitable for hygienic environments.

• ✅ Medical & Pharmaceutical: Silent, precise operation for delicate processes.

• ✅ Electronics Assembly: Supports ESD-safe transport and flexible speed control.

• ✅ Airport & Postal Logistics: High-speed sorting and low maintenance needs.

• ✅ E-commerce Fulfillment: Efficient item-level transport in compact spaces.

FAQ

1. What is a motorized conveyor roller?
A motorized conveyor roller is a conveyor component with an integrated motor inside the roller body. It eliminates the need for external motors or drive belts, making the system more compact, energy-efficient, and easier to maintain.

2. What are the benefits of using a brushless DC motor in a conveyor roller?
Brushless DC motors offer high energy efficiency, low maintenance, and long service life. They also provide precise speed control and stable operation, which is crucial for automated production environments.

3. Can the roller be integrated with smart control systems?
Yes, the roller is compatible with multiple types of smart control cards, supporting IO control and programmable logic integration for intelligent automation.

4. What material options are available for the roller body?
You can choose between zinc-coated carbon steel, stainless steel, or rollers with wear-resistant rubber covers, depending on the working environment and hygiene requirements.

5. Is this roller suitable for use in wet or dusty environments?
Absolutely. With a protection rating of IP66/IP67, the roller is fully sealed against dust and water, making it ideal for challenging environments like food plants or outdoor logistics systems.

6. Can the roller be customized in length or connection type?
Yes, both the roller length and drive interface (such as poly-V pulley, V-belt, or direct drive) can be customized to meet specific system design needs.

WINROLLER is a global manufacturer of advanced conveyor components, specializing in the development and production of miniature and small motors and conveyor rollers.

The company has won numbers of invention patents, and passed ISO9001 ans SGS quality system certification, EU CE certification, ROHS certification, UL certification and high-tech product certification.

Products are widely used in industrial automation, security checking machine, express logistics and other occasions.

We sincerely invite global cooperation agents, strategic partners, interested parties please contact the overseas Marketing Department.