Low Noise Hydraulic HU3R Series 3 Roller Plate Rolling Machine
Brand Name:genuo
Minimum Order Quantity:1
Payment Terms:L/C, T/T, D/P, D/A
Brand:GENUO
Model:HU3R Series
Type:Plate Rolling Machine
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Wanda Center 1116, Yushan District, Maanshan, Anhui, China 243000
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Product Details
Company Profile
Product Details
| Standard Equipment | Optional Equipment |
|---|---|
| ▲ Delta PLC NC controller,screen display | △ SIEMENS CNC control system |
| ▲ 42CrMo solid forging roller | △ Central and side supports |
| ▲ Schneider & Omron electrical components | △ Automatic loading and unloading systems |
| ▲ YUKEN hydraulic valves, NO,K seal ring | △ Motorised feeding and squaring tables |
| ▲ NSK double-row spherical roller bearing | △ Side motorised rolls |
| ▲ Tamagawa precision rotary encoder | △ Provision for hot rolling |
| ▲ SIEMENS main motor,Sunny pump | △ Integrated welding system |
| ▲ Peika planetary reducer | △ Automatic lubrication system |
| ▲ Mobile wheel mounted control console | △ Automatic ejector |
| ▲ Centralised manual lubrication | △ Customized colors |
1 Configuration Details
Working Roller
Roller is the most important components of the rolling machine, its quality and performance has a direct impact on the service life of the rolling machine and the precision of rolling.
Working rollers are made of high-strength high-quality steel 42CrMo material, after forging, roughing, quenching and tempering, HB240 ~ 300, finishing after the intermediate frequency quenching HRC47-58, according to JB/ZG4289-86 roll steel standards.
Strictly in roller manufacturing, to ensure its comprehensive mechanical properties.
Electrical Components
Germany SIEMENS electrical components
ensure the stable operation of the machine.
Reasonable line connection and arrangement greatly reduces the failure rate.
The integrated control module of hydraulic
valve group makes the sliding block move smoothly and accurately. And the operator
and all parts of the machine played a good protection. It's safe, stable and not easy to
break.
Low Noise and Powerful Force Siemens
motor guarantee the machine service life
and improve the machine working stability.
CNC Control System
Thanks to the CNC control and PLC of SIEMENS. Excellent HMI operation interface. Make our bending machine run at will.
SIEMENS Smart Line provides a friendly interface for users to monitor the operation of machines in the control system.
GENUO Rolling machine equipped with special independent operation panel and automatic rolling program so that can realize one-button
operation. This machine can automatically rolling and forming at one time. Powerful data storage and recall functions.
Hundreds of programs for arious specifications of automated rolling. The system is compatible with manual operation programs and can
be manually operated when needed. At the same time, the configuration software also provides users with a variety of functions, such as
formula management, security level management, language management, etc.
● Many models for choice,economic numberical control madel
● A PLC control system ensure the machine bottom and lateral rolls operate synchronously.
● Passed CE cetification to meet the needs of overseas markets.
Hydraulic System
Each oil circut is routed with two relief vaive to control pressure.the maximum set pressure for each oil circuit is 25 MPa. which is mainly
to control the main cylinder pressure. and the other relief valve is set to 16 MPa, mainly to control the overturning cylinder and balancing
cylinder pressure.
In order to ensure the synchroni- zation accuracy of the main oil cylinders at both ends of each moving working roll,high-precision
displacement sensors are installed on the left and right racks and the tilting frames. Through the pressure sensors, the microcomputer
control system detects and adjusts the movements of the main oil cylinder pistons to achieve the precison of the both working roller ends.
Advantage of our hydraulic system:
a. The unique pre-discharge technology is adopted to effectively avoid hydraulic shock and improve the life of the pipeline and seals.
b. The hydraulic components are adopt Japan YUKEN and NO,K brand,hight qauality parts to ensure the stability of the hydraulic system.
c. Each input and output port of the hydraulic system is provided with correspondina detection points, which are convenient for
maintenance and fault checking. The oil pump adopts a lower mounted type and positive pressure oil absorption.
At the same time the filters, level gauges, and all transmitting devices can automatically warn of faults.
2 Main Structure
The machine support roll is installed at the lower part of the lower roll, so that the sheet and thick plate material form
a perfect cylinder, with a conical bending device, easy to conical bending, multi-function bending process such as
high-precision pre-bending edge, simple digital control, special bending.
Hydraulic element selects the
import high quality products,
guarantee the stability of the
hydraulic system.
The transmission part consists
with powerful motor,
gearbox and other accessories.
Release device :Hydraulic
drop- end for easy removal
of finished ferrule.
The top roller is designed as
drum shape ,Bend a metal
material into a perfect cylinder.
3 Quality Assurance
4 Technical Specification
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Low Noise Hydraulic HU3R Series 3 Roller Plate Rolling Machine
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