Custom Grid Type Vacuum Chuck with Reinforced Grid for Engraving
Brand Name:HIE
Certification:ISO
Model Number:MC03
Minimum Order Quantity:1
Delivery Time:15 working days
Payment Terms:T/T, Western Union
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Location:
Dongguan Guangdong China
Address:
Jinghe Road, Yanyu Village, Dalingshan Town, Dongguan City，Guangdong, China
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Product Details
Custom Grid Type Vacuum Chuck with Reinforced Grid for Engraving
In the intricate world of engraving, precision and stability are of
utmost importance. Whether it's engraving on wood, plastic, metal,
or other materials, a reliable clamping solution is essential to
ensure the best results. The Custom Grid Type Vacuum Chuck with
Reinforced Grid has been specifically designed to meet the unique
demands of the engraving industry, offering a range of features
that set it apart from traditional clamping methods.
Design and Construction
Grid Structure
The grid - type design of this vacuum chuck is its most distinctive
feature. The surface of the chuck is divided into a series of
interconnected squares or rectangles, forming a grid pattern. This
grid is not only a means of distributing the vacuum force evenly
but also plays a crucial role in providing support to the workpiece
during engraving. The size of the grid cells can be customized
according to the typical size and shape of the workpieces to be
engraved. For example, for small, detailed engraving work on
jewelry or electronics components, a finer - meshed grid may be
used. In contrast, for larger - scale engraving on wooden panels or
metal sheets, a coarser grid can be more suitable.
Reinforced Grid
To enhance the durability and strength of the grid, it is
reinforced with additional materials. This reinforcement can take
the form of metal inserts, thickened edges, or a composite
structure. The reinforced grid is capable of withstanding the high
forces and vibrations generated during the engraving process. When
an engraving tool makes contact with the workpiece, the reinforced
grid helps to absorb and distribute the impact, preventing any
deformation or damage to the chuck surface. This is particularly
important when working with hard materials or using high - speed
engraving equipment.
Vacuum Channels
Beneath the grid surface, a network of vacuum channels is
integrated. These channels are connected to a central vacuum
source. When the vacuum is activated, air is rapidly evacuated from
the channels, creating a negative pressure beneath the workpiece.
The grid design ensures that the vacuum force is evenly distributed
across the entire surface of the workpiece, providing a secure and
stable hold. The layout of the vacuum channels is optimized to work
in harmony with the grid structure, maximizing the suction power
and minimizing any potential areas of weak hold.
Specifications
| Specification | Magnetic attraction | Width (mm) | Length (mm) | Height (mm) | Weight (kg) |
| 150*150 | ≥40KG | 150 | 150 | 80 | 13.5 |
| 150*300 | ≥40KG | 150 | 300 | 80 | 27 |
| 150*350 | ≥40KG | 150 | 350 | 80 | 31.5 |
| 150*400 | ≥40KG | 150 | 400 | 80 | 36 |
| 200*200 | ≥40KG | 200 | 200 | 80 | 24 |
| 200*300 | ≥40KG | 200 | 300 | 80 | 36 |
| 200*400 | ≥40KG | 200 | 400 | 80 | 48 |
| 200*500 | ≥40KG | 200 | 500 | 80 | 60 |
| 250*500 | ≥40KG | 250 | 500 | 80 | 75 |
| 300*300 | ≥40KG | 300 | 300 | 80 | 54 |
| 300*400 | ≥40KG | 300 | 400 | 80 | 72 |
| 300*500 | ≥40KG | 300 | 500 | 80 | 90 |
| 300*600 | ≥40KG | 300 | 600 | 80 | 108 |
| 300*800 | ≥40KG | 300 | 800 | 80 | 144 |
| 400*400 | ≥40KG | 400 | 400 | 80 | 96 |
| 400*500 | ≥40KG | 400 | 500 | 80 | 120 |
| 400*600 | ≥40KG | 400 | 600 | 80 | 144 |
| 400*800 | ≥40KG | 400 | 800 | 80 | 192 |
| 500*500 | ≥40KG | 500 | 500 | 80 | 150 |
| 500*600 | ≥40KG | 500 | 600 | 80 | 180 |
| 500*800 | ≥40KG | 500 | 800 | 80 | 240 |
| 600*800 | ≥40KG | 600 | 800 | 80 | 288 |
| 600*1000 | ≥40KG | 600 | 1000 | 80 | 360 |
Working Principle
When a workpiece is placed on the Custom Grid Type Vacuum Chuck,
the grid cells conform to the surface of the workpiece, creating a
seal. As the vacuum is turned on, the air between the chuck and the
workpiece is removed, resulting in a pressure differential. This
pressure differential generates a strong suction force that presses
the workpiece firmly against the grid. The even distribution of the
vacuum force across the grid ensures that the workpiece remains in
place during the engraving process, regardless of the complexity of
the engraving pattern or the type of material being engraved.
Advantages for Engraving
Precision Engraving
The even hold provided by the grid - type vacuum chuck is crucial
for achieving precise engraving results. Traditional clamping
methods often struggle to hold the workpiece firmly without causing
distortion or movement. In contrast, the Custom Grid Type Vacuum
Chuck ensures that the workpiece remains in the exact position
required for the engraving tool to create intricate and detailed
patterns. This precision is especially important in industries such
as jewelry making, where the smallest deviation can affect the
quality of the final product.
Reduced Material Damage
Engraving can be a delicate process, and any movement or vibration
of the workpiece can lead to scratches, chips, or other forms of
damage. The reinforced grid of the vacuum chuck helps to minimize
vibrations, reducing the risk of material damage. Additionally, the
gentle vacuum - based clamping method does not exert the same kind
of mechanical stress as traditional clamps, making it ideal for
engraving on delicate materials such as thin plastics or soft
woods.
Versatility in Material Handling
The Custom Grid Type Vacuum Chuck is highly versatile and can be
used with a wide range of materials. Whether it's engraving on
metals like copper, aluminum, or stainless steel, or on non -
metals such as wood, plastic, or glass, the vacuum chuck provides a
reliable hold. The grid design can be customized to accommodate
different material thicknesses and surface textures, making it
suitable for a variety of engraving applications.
Quick Setup and Changeover
Setting up traditional clamping systems for engraving can be a time
- consuming process, involving multiple adjustments and alignments.
With the vacuum chuck, the setup is much simpler. Once the vacuum
system is installed and calibrated, all that is needed is to place
the workpiece on the chuck and turn on the vacuum. The quick -
release feature of the vacuum also allows for easy removal of the
engraved workpiece and rapid changeover for the next job. This
reduces the overall production time and increases the efficiency of
the engraving process.
Applications in Different Industries
Jewelry Industry
In the jewelry industry, precision engraving is used to create
intricate designs on rings, necklaces, bracelets, and other jewelry
pieces. The Custom Grid Type Vacuum Chuck allows jewelers to hold
small and delicate metal or gemstone - embedded workpieces
securely, enabling them to create detailed engravings with high
accuracy. The reduced risk of material damage is also a significant
advantage, as precious metals and gemstones can be easily scratched
or chipped during the engraving process.
Signage and Display Industry
For engraving on signs, plaques, and display boards, the vacuum
chuck provides a stable platform. Whether it's engraving on wooden
signs, acrylic display cases, or metal plaques, the grid - type
design ensures that the workpiece remains in place during the
engraving process. The ability to handle different material sizes
and shapes makes it suitable for a wide range of signage and
display applications.
Electronics Industry
In the electronics industry, engraving is used for marking circuit
boards, component housings, and other electronic parts. The Custom
Grid Type Vacuum Chuck can hold these small and delicate components
firmly, allowing for precise engraving of serial numbers, logos,
and other information. The reduced vibration and material damage
are crucial in this industry, where even a small defect can render
a component unusable.
Customization Options
The Custom Grid Type Vacuum Chuck with Reinforced Grid offers a
high degree of customization. The size and shape of the chuck can
be tailored to fit the specific requirements of the engraving
equipment and the workpieces. The grid pattern, including the size
and shape of the grid cells, can be customized based on the type of
engraving work. The material of the grid and the reinforcement can
also be chosen to suit the specific needs of the application. For
example, a non - marring grid material can be used for engraving on
delicate surfaces, while a more durable and heat - resistant
material can be selected for high - speed engraving of hard
metals.
In conclusion, the Custom Grid Type Vacuum Chuck with Reinforced
Grid is a game - changing solution for the engraving industry. Its
unique design, working principle, numerous advantages, and
customization options make it an essential tool for achieving
precision, efficiency, and versatility in engraving operations. If
you are looking to enhance the quality of your engraving work,
consider investing in a Custom Grid Type Vacuum Chuck.
Custom Grid Type Vacuum Chuck with Reinforced Grid for Engraving
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