Custom Multi Hole Vacuum Chuck For VMC Milling Drilling Grinding Boring Machine Workholding
Brand Name:HIE
Certification:ISO
Model Number:MC0303
Minimum Order Quantity:1
Delivery Time:15 working days
Payment Terms:T/T, Western Union
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Location:
Dongguan Guangdong China
Address:
Jinghe Road, Yanyu Village, Dalingshan Town, Dongguan City，Guangdong, China
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Product Details
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Product Details
Custom Multi - hole Vacuum Chuck for VMC Milling, Drilling, Grinding, Boring Machine Workholding
In the intricate world of Vertical Machining Center (VMC)
operations, workholding solutions play a pivotal role in ensuring
the accuracy, efficiency, and quality of machining processes. The
custom multi - hole vacuum chuck has emerged as an innovative and
highly effective workholding device, catering specifically to the
diverse needs of milling, drilling, grinding, and boring operations
on VMC machines.
1. Design and Construction
Base Structure
The base of the custom multi - hole vacuum chuck is crafted from
high - strength materials, often alloy steel or aluminum alloys.
This choice of material provides the necessary rigidity and
stability to withstand the dynamic forces generated during
machining. The base is designed with a flat and smooth surface to
ensure proper contact with the workpiece and to facilitate uniform
distribution of the vacuum force.
Vacuum Channel and Hole Configuration
The defining feature of this chuck is its multi - hole design. A
network of precisely engineered vacuum channels is integrated
within the base. These channels are connected to a series of holes
that are strategically placed across the chuck's surface. The
number, size, and layout of the holes can be customized according
to the specific requirements of the workpieces and machining
operations.
For example, when machining small and delicate parts, a larger
number of smaller holes may be used to provide a more uniform and
gentle vacuum hold. In contrast, for larger and heavier workpieces,
fewer but larger holes might be configured to generate a more
powerful vacuum force. The vacuum channels are designed to ensure
that the vacuum pressure is evenly distributed to each hole,
creating a consistent holding force across the entire workpiece.
Vacuum Connection and Control
The chuck is equipped with a connection point for a vacuum source,
typically a vacuum pump. The connection is designed to be secure
and leak - proof to maintain the integrity of the vacuum system. In
some advanced models, the vacuum chuck may also feature a control
mechanism. This can include pressure sensors and valves that allow
for precise regulation of the vacuum pressure. Operators can adjust
the vacuum level based on the material, shape, and size of the
workpiece, ensuring optimal workholding without causing damage to
the workpiece.
Specifications
| Specification | Magnetic attraction | Width (mm) | Length (mm) | Height (mm) | Weight (kg) |
| 150*150 | ≥40KG | 150 | 150 | 80 | 13.5 |
| 150*300 | ≥40KG | 150 | 300 | 80 | 27 |
| 150*350 | ≥40KG | 150 | 350 | 80 | 31.5 |
| 150*400 | ≥40KG | 150 | 400 | 80 | 36 |
| 200*200 | ≥40KG | 200 | 200 | 80 | 24 |
| 200*300 | ≥40KG | 200 | 300 | 80 | 36 |
| 200*400 | ≥40KG | 200 | 400 | 80 | 48 |
| 200*500 | ≥40KG | 200 | 500 | 80 | 60 |
| 250*500 | ≥40KG | 250 | 500 | 80 | 75 |
| 300*300 | ≥40KG | 300 | 300 | 80 | 54 |
| 300*400 | ≥40KG | 300 | 400 | 80 | 72 |
| 300*500 | ≥40KG | 300 | 500 | 80 | 90 |
| 300*600 | ≥40KG | 300 | 600 | 80 | 108 |
| 300*800 | ≥40KG | 300 | 800 | 80 | 144 |
| 400*400 | ≥40KG | 400 | 400 | 80 | 96 |
| 400*500 | ≥40KG | 400 | 500 | 80 | 120 |
| 400*600 | ≥40KG | 400 | 600 | 80 | 144 |
| 400*800 | ≥40KG | 400 | 800 | 80 | 192 |
| 500*500 | ≥40KG | 500 | 500 | 80 | 150 |
| 500*600 | ≥40KG | 500 | 600 | 80 | 180 |
| 500*800 | ≥40KG | 500 | 800 | 80 | 240 |
| 600*800 | ≥40KG | 600 | 800 | 80 | 288 |
| 600*1000 | ≥40KG | 600 | 1000 | 80 | 360 |
2. Working Principle
Vacuum Generation
When the vacuum source is activated, air is rapidly drawn out
through the holes in the chuck surface. This creates a pressure
differential between the top and bottom of the workpiece. The
atmospheric pressure on the top of the workpiece then pushes it
firmly against the chuck surface, resulting in a strong holding
force. The multi - hole design enhances this process by
distributing the vacuum force over a larger area, providing a more
stable and secure hold compared to single - hole or less - complex
vacuum chucks.
Adaptability to Workpiece Shapes
The custom multi - hole vacuum chuck is highly adaptable to
different workpiece shapes. Even irregularly shaped workpieces can
be effectively held as long as there is sufficient surface area in
contact with the chuck. The vacuum force conforms to the shape of
the workpiece, gripping it firmly in place. For example, if a
workpiece has a curved or contoured surface, the multi - hole
design allows the vacuum to act on multiple points, ensuring that
the workpiece remains stationary during machining.
3. Advantages in Milling Operations
Precision Machining
In milling, precision is crucial. The custom multi - hole vacuum
chuck provides a stable and secure workholding solution, minimizing
any movement or vibration of the workpiece. This stability is
essential for achieving tight tolerances and smooth surface
finishes. When milling complex shapes or fine details, the
consistent vacuum hold ensures that the milling cutter can
accurately follow the programmed path, resulting in high - quality
milled parts.
High - Speed Milling
VMCs are often used for high - speed milling operations. The multi
- hole vacuum chuck can withstand the high - speed rotation and the
associated centrifugal forces. The strong and uniform vacuum force
keeps the workpiece firmly in place, allowing for efficient
material removal rates. This is particularly beneficial in
industries such as aerospace and automotive, where high - speed
milling is used to produce components with tight tolerances in a
timely manner.
4. Benefits in Drilling Operations
Secure Workholding for Drilling Forces
Drilling operations involve high - speed rotation of the drill bit
and significant axial and radial forces. The custom multi - hole
vacuum chuck offers a secure hold on the workpiece, preventing it
from moving or shifting during drilling. The evenly distributed
vacuum force across the workpiece surface ensures that the drill
bit can penetrate the material accurately, reducing the risk of
drill bit breakage and ensuring the accuracy of the drilled holes.
Quick Setup and Changeover
In drilling applications, time is often of the essence. The multi -
hole vacuum chuck enables quick setup and changeover. Operators can
easily place the workpiece on the chuck, and the vacuum system can
be rapidly activated to secure the workpiece. When changing
workpieces, the vacuum can be quickly released, and the new
workpiece can be placed and secured in a short time. This
efficiency is valuable in high - volume production environments.
5. Significance in Grinding Operations
Stable Workholding for Grinding
Grinding operations require a stable workpiece hold to achieve a
smooth and accurate surface finish. The custom multi - hole vacuum
chuck provides the necessary stability, minimizing vibrations and
ensuring that the grinding wheel makes even contact with the
workpiece. This is especially important when grinding delicate or
thin - walled workpieces, as the gentle yet secure vacuum hold
prevents deformation.
Protection of Workpiece Surface
The multi - hole vacuum chuck's design protects the workpiece
surface from damage. Unlike mechanical clamping methods that may
leave marks or cause surface distortion, the vacuum hold is gentle
and non - abrasive. This makes it ideal for grinding operations on
workpieces with sensitive surface finishes, such as those in the
medical device or electronics industries.
6. Role in Boring Operations
Precise Boring
Boring operations demand high levels of precision to achieve the
desired hole diameter and surface finish. The custom multi - hole
vacuum chuck ensures that the workpiece remains perfectly
stationary during boring. The stable workholding allows the boring
tool to move accurately, resulting in precise and concentric holes.
This is crucial in applications such as engine block machining,
where the accuracy of the bored holes directly impacts the
performance of the engine.
Adaptability to Different Boring Requirements
Whether it's boring small, deep holes or large - diameter holes,
the multi - hole vacuum chuck can be customized to meet the
specific requirements of the boring operation. The adjustable
vacuum pressure and the flexible hole configuration make it
suitable for a wide range of boring applications, providing a
reliable workholding solution for VMC - based boring operations.
7. Customization Options
Hole Pattern Customization
The hole pattern on the custom multi - hole vacuum chuck can be
tailored to fit the shape and size of the workpieces. For regularly
shaped workpieces, a symmetric hole pattern may be used for maximum
holding efficiency. For irregularly shaped workpieces, the holes
can be arranged in a pattern that targets the areas of highest
stress or the areas that require the most secure hold.
Vacuum Pressure Adjustment
The vacuum pressure can be adjusted to suit different workpiece
materials and machining requirements. Softer materials may require
a lower vacuum pressure to prevent damage, while harder and heavier
materials can withstand higher vacuum pressures for a more secure
hold. The ability to fine - tune the vacuum pressure adds to the
versatility of the chuck.
8. Installation and Maintenance
Installation Process
Installing the custom multi - hole vacuum chuck on a VMC machine
involves securely mounting the chuck on the machine's worktable.
This may require the use of appropriate mounting brackets and
fasteners. The vacuum connection needs to be carefully established,
ensuring a leak - free seal. In some cases, the VMC's control
system may need to be calibrated to work with the vacuum chuck,
especially if it has advanced features such as vacuum pressure
monitoring and adjustment.
Maintenance Requirements
Maintenance of the multi - hole vacuum chuck is relatively
straightforward. Regular inspection of the chuck surface for any
signs of wear, damage, or contamination is important. The vacuum
channels and holes should be cleaned periodically to ensure proper
air flow. The vacuum pump and associated components should be
maintained according to the manufacturer's instructions. The vacuum
pressure sensors and valves, if present, should be calibrated
regularly to ensure accurate control of the vacuum pressure.
9. Conclusion
The custom multi - hole vacuum chuck is an essential workholding
device for VMC milling, drilling, grinding, and boring machines.
Its unique design, based on a multi - hole configuration and
adjustable vacuum pressure, offers numerous advantages, including
precision machining, secure workholding, and adaptability to
different workpiece shapes and materials. Whether in the aerospace,
automotive, medical, or electronics industries, this chuck provides
a reliable and efficient workholding solution. If you are involved
in VMC - based machining operations and are looking to enhance the
performance and quality of your work, consider investing in a
custom multi - hole vacuum chuck. Reach out to our team of experts
to explore how this innovative workholding device can be tailored
to meet your specific needs and take your machining capabilities to
the next level.
Custom Multi Hole Vacuum Chuck For VMC Milling Drilling Grinding Boring Machine Workholding
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