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Rotary Actuator Disk Custom Torsion Solutions Bulldozer Adjustable Swing Gate Dampers

Brand Name:HIE

Model Number:6301

Minimum Order Quantity:1000

Delivery Time:15 working days

Payment Terms:T/T, Western Union

Place of Origin:CHINA

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Dongguan Hie Hardware Co., Ltd.

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Location: Dongguan Guangdong China

Address: Jinghe Road, Yanyu Village, Dalingshan Town, Dongguan City，Guangdong, China

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Product Details

Rotary Damper Actuator Disk: Custom Torsion Solutions for Bulldozer Dampers and Adjustable Swing Gate Dampers

In the diverse world of mechanical engineering, the need for precise motion control and reliable damping mechanisms is ever - present. Rotary damper actuator disks play a crucial role in applications such as bulldozer dampers and adjustable swing gate dampers. These custom - torsion components are designed to meet the specific requirements of each application, ensuring smooth operation, durability, and enhanced performance.

1. Understanding Rotary Damper Actuator Disks

Construction and Working Principle

A rotary damper actuator disk typically consists of a circular disk made from high - strength materials such as metal alloys or specialized polymers. The disk is designed to rotate within a housing, and its movement is controlled by a damping mechanism. In most cases, the damping is achieved through the use of a viscous fluid, such as silicone oil, or a friction - based system.

When a force is applied to the actuator disk, causing it to rotate, the damping mechanism resists this movement. In a fluid - based damper, the disk's rotation forces a piston or vane through the viscous fluid, generating a damping force proportional to the speed of rotation. In a friction - based damper, the disk rubs against other surfaces within the housing, creating friction that dissipates the energy of the rotation, thus controlling the speed and movement of the disk.

Custom Torsion Features

The concept of custom torsion is central to the functionality of rotary damper actuator disks. Torsion refers to the twisting force applied to the disk. Different applications require different levels of torsion to operate effectively. For example, a bulldozer, which operates in heavy - duty and high - stress environments, needs a damper with a high - torque capacity to control the movement of its blades or other mechanical parts. In contrast, an adjustable swing gate damper in a residential or commercial setting may require a lower and more precisely adjustable torsion to ensure smooth and controlled opening and closing of the gate.

Manufacturers can customize the torsion of the actuator disk by varying several factors. The material properties of the disk, such as its thickness, hardness, and elasticity, can be adjusted. Additionally, the design of the damping mechanism, including the type of fluid used (if fluid - based) or the nature of the friction surfaces (if friction - based), can be tailored to achieve the desired torsion characteristics.

Specifications

Model R6301
Torque 0.5 - 10 Nm
Use Oil Silicone Oil
Shell Material SGCC
Shaft Material POM
Usage Temperature - 20 - 70℃
Max Use Angle 360°

2. Applications in Bulldozers

Damping for Heavy - Duty Operations

Bulldozers are workhorses in the construction, mining, and earth - moving industries. They are subjected to extreme forces and vibrations during operation. Rotary damper actuator disks in bulldozers are used in various critical components. For instance, in the blade - control mechanism, the damper helps in smoothly lowering and raising the blade. When the bulldozer is pushing large amounts of soil or debris, the high - torque capacity of the custom - torsion actuator disk ensures that the blade movement is controlled, preventing sudden jerks or uncontrolled drops.

In the steering system of a bulldozer, the damper actuator disk plays a role in providing a smooth and stable steering feel. The ability to adjust the torsion allows the operator to have precise control over the direction of the bulldozer, even in challenging terrains. This is crucial for maintaining safety and efficiency in heavy - duty operations.

Durability in Harsh Environments

Bulldozers operate in some of the harshest environments, with exposure to dust, dirt, extreme temperatures, and heavy impacts. The rotary damper actuator disks used in bulldozers are designed to be highly durable. The materials used in their construction are chosen for their resistance to corrosion, wear, and fatigue. For example, metal disks may be made from hardened steel alloys that can withstand the abrasive effects of dust and dirt. The damping fluid, if used, is selected for its ability to maintain viscosity and performance over a wide temperature range.

3. Applications in Adjustable Swing Gate Dampers

Smooth and Controlled Gate Movement

Adjustable swing gate dampers are commonly used in residential, commercial, and industrial settings. The rotary damper actuator disk in these applications ensures that the gate opens and closes smoothly. In a residential driveway gate, for example, the damper allows the gate to swing open and closed at a controlled speed, preventing it from slamming shut and potentially damaging the gate or the surrounding structures.

The ability to adjust the torsion of the actuator disk is particularly useful in swing gate applications. Different gates may have different weights, sizes, and usage patterns. By customizing the torsion, the damper can be optimized to provide the right amount of resistance for each specific gate. For a large, heavy commercial gate that is used frequently, a higher - torque setting may be required, while a smaller residential gate may function well with a lower - torque setting.

Safety and Convenience

In addition to smooth operation, the use of rotary damper actuator disks in swing gates enhances safety and convenience. In areas where people or vehicles are constantly passing through the gate, a controlled opening and closing speed reduces the risk of accidents. For example, in a commercial parking lot, the gate's slow and controlled movement ensures that vehicles can enter and exit without the risk of being hit by a rapidly closing gate. The adjustability of the damper also allows for easy integration with automated gate - control systems, providing added convenience for users.

4. Design Considerations and Customization

Material Selection

The choice of materials for rotary damper actuator disks is crucial. As mentioned earlier, for bulldozer applications, materials with high strength and durability are preferred. In contrast, for adjustable swing gate dampers, materials may be selected based on factors such as cost - effectiveness, corrosion resistance in outdoor environments, and aesthetic considerations. For example, in a residential setting, a polymer - based actuator disk may be used if it offers sufficient performance while being more lightweight and visually appealing.

Integration with Existing Systems

When designing rotary damper actuator disks for bulldozers or swing gates, integration with the existing mechanical and electrical systems is a key consideration. In bulldozers, the damper needs to be seamlessly integrated with the hydraulic or mechanical control systems that operate the various components. In swing gates, the damper may need to be compatible with automated gate - opener motors, sensors, and control panels. Customization of the actuator disk can include designing the mounting points, connection interfaces, and control mechanisms to ensure easy and efficient integration.

5. Conclusion

Rotary damper actuator disks with custom - torsion capabilities are essential components in both bulldozer dampers and adjustable swing gate dampers. Their ability to provide smooth, controlled motion, durability in harsh environments, and customization to meet specific application requirements makes them invaluable in mechanical engineering. Whether in the heavy - duty operations of a bulldozer or the convenient and safe operation of a swing gate, these actuator disks play a crucial role. If you are involved in the design, manufacturing, or improvement of equipment or structures that require precise motion control and damping, considering the use of rotary damper actuator disks can significantly enhance the performance and reliability of your products. Reach out to our team of experts to explore how these custom - torsion components can be tailored to your specific needs.

Company Profile

Dongguan Hie Hardware Co., Ltd is a metal products enterprise with a profound history of twenty years. We are an integrated entity that combines research and development, manufacturing, sales, and service. We are not only an OEM processing manufacturer for many domestic and foreign mold accessories counterparts but also a pioneer in the field of minimally invasive surgical instruments.

In the design and manufacture of minimally invasive surgical instrument structural components and fine metal combination pipe fittings, we focus on the design and manufacture of minimally invasive surgical structure space components, covering surgical components such as endoscopic structures, ablation structures, puncture analysis, sampling biopsy analysis, endoscopic intervention, suture cutting, heart stents, and vascular stents. Our technical team with twenty years of manufacturing experience has broken through various technical barriers in minimally invasive structure manufacturing, effectively addressing the high complexity of the process of minimally invasive instrument structural components. With advanced manufacturing processes such as multi-pole expansion and contraction, non-standard surface marking, arbitrary latitude bending, step forming, multiple side holes, multi-axis welding, six-axis component forming, pipe body expansion and contraction, micro-tube cutting, multi-level surface perforation, surface partial insulation, surface partial roughness, clean slender inner tubes, and non-sticking liquid in liquid-conducting tubes, we can meet the design needs of various high-difficulty special-shaped parts for customers and have received unanimous recognition and long-term cooperation from domestic and foreign customers.

In the field of mold accessories manufacturing, our technical backbones have decades of processing experience in mold parts from Japan and Taiwan. The company regularly conducts various skill trainings and grade evaluations to lay a solid foundation for continuous development in the mold parts manufacturing industry and gradually move towards industry standardization and modernization. We always strictly follow the technical standards of manufacturers such as "MISUMI", "Punch", "DME", and "HASCO" for production and inspection. We can also design and provide various standard and non-standard mold accessories according to different customer requirements. We specialize in manufacturing precision photoelectric tooth shafts, screw thread electrodes, pen mold cores, cosmetic parts, precision inserts, cores, bushings, and SKH51/SKD61 series cartridge ejector pin mold accessories, etc. Our products are widely used in fields such as photoelectric, digital electronics, medical packaging instruments, pen making, cosmetic packaging, electrical appliances, automobiles, and mechanical motor shaft manufacturing. In particular, we have significant advantages in non-standard mold accessories processing, various wear-resistant block processing, guide pillar and bushing processing, non-standard insert processing, precision plastic mold accessories processing, etc., providing customers with a full range of solutions for precision mold accessories processing.

The company holds multiple independent product structure manufacturing patents and has passed ISO9001:2015 and ISO13485 quality system certifications. With excellent quality, exquisite craftsmanship, innovative design, and high-quality service, we are committed to creating greater value for customers.

Rotary Actuator Disk Custom Torsion Solutions Bulldozer Adjustable Swing Gate Dampers

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Model	R6301
Torque	0.5 - 10 Nm
Use Oil	Silicone Oil
Shell Material	SGCC
Shaft Material	POM
Usage Temperature	- 20 - 70℃
Max Use Angle	360°