Flat Wire Stator Armature Coil Winding Machine Electric Motor Production Line

Flat Wire Stator Automatic Insulation Paper Machine with Quick-Chang Paper Feed System

1. Descriptions:

The Automatic Insulation Paper Machine is designed for precision and efficiency in the flat wire motor industry. Its primary components include a tensioning mechanism, paper feeding system, paper forming unit, cutting module, paper pushing assembly, and rotating mechanisms. This machine is built to ensure smooth and accurate insertion of insulation paper into stators, contributing to the production of high-quality motors.

The Automatic Insulation Paper Machine excels in adaptability, allowing for quick production changes with minimal adjustments. For the same type of core, it requires only a change in the paper feed length and parameters. Different core types can be accommodated by simply replacing the paper forming mold, enabling diverse production needs. The system's precision tension control ensures that the paper is delivered smoothly and flatly, which is crucial for consistent motor performance. Additionally, the machine features a climate-controlled system to maintain the insulation paper's properties, ensuring reliability and stability in every motor stator produced.

2. Specifications:

3. Advantages:

1. The Automatic Wire Insertion Machine features adaptable control algorithms for recognizing different flat wire sizes and automatically tuning the loading and winding parameters to fit various motor stator needs.
2. The Automatic Wire Insertion Machine uses high-speed servo motors and precise transmissions for quick, accurate wire insertion, cutting production times and boosting motor manufacturing efficiency.
3. The Automatic Wire Insertion Machine employs a state-of-the-art visual inspection system and sensors to monitor wire quality in real-time, automatically discarding defective products to maintain high-quality standards.
4. Designed for flexibility, the Automatic Wire Insertion Machine adjusts quickly to different stator shapes, sizes, and winding configurations, including complex cross-wire structures.
5. The Automatic Wire Insertion Machine also includes an intelligent diagnostic system that predicts and identifies potential malfunctions, reducing downtime and ensuring reliable, continuous production.

4. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

5. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

6. R＆D Profile:

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.

Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector.

Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.

Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.