5L Disc-Type Bead Mill: Ideal Equipment for Small-Batch Production
Brand Name:DEGOLD
Certification:CE
Model Number:ZM5SB3310-X
Minimum Order Quantity:1 SET
Delivery Time:5-8 work days
Payment Terms:L/C, D/A, D/P, T/T, Western Union, MoneyGram
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Chongqing Chongqing China
Address:
Shiyuan Industrial Park, Zhongliang Town, Shapingba District, Chongqing, China.
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The 5L disc-type bead mill is an ideal equipment for small-batch production, offering the following advantages:
- 1.Compact Design: The 5L bead mill features a compact design, making it suitable for small-scale production or laboratory research. It occupies minimal space and is easy to operate.
- 2.Efficient Grinding: This equipment utilizes a disc-type design, providing high-speed rotation and intense grinding action. It can rapidly and uniformly grind and disperse samples, achieving efficient grinding results.
- 3.Precise Control: The bead mill is equipped with adjustable process parameters such as grinding time, speed, and grinding media, allowing precise control of the grinding process to obtain the desired particle size and dispersion.
- 4.Versatile Applications: The 5L bead mill is suitable for various industries, including paints, inks, dyes, cosmetics, and food. It can be used for pigment grinding, sample preparation, and new product development, among other applications.
- 5.Reliability and Stability: The equipment is constructed using high-quality materials and advanced manufacturing processes, ensuring durability and stable operation over an extended period.
Bead mills are suitable for the following fields:
The paint and coating industry: used for grinding and dispersing pigments to obtain a uniform pigment suspension or pigment slurry.
Ink industry: used for grinding and dispersing pigments and fillers to prepare high-quality ink.
Dye industry: used for grinding and dispersing dyes to obtain delicate and uniform dye dispersions.
Food and Beverage Industry: Used for grinding, dispersing, and mixing food and beverage ingredients to improve product uniformity, texture, and taste.
Cosmetic industry: used for grinding and dispersing pigments, fillers, and active ingredients to prepare high-quality cosmetic products.
Pharmaceutical industry: used for grinding and dispersing pharmaceutical raw materials to obtain delicate and uniform drug dispersions or emulsions.
Mining and Mineral Industry: Used for grinding and refining ores, sands, and minerals to improve mineral availability and processing efficiency.
Biotechnology and pharmaceutical industry: used for applications such as cell fragmentation, protein extraction, and dispersion to support sample preparation and research in biotechnology and pharmaceutical processes.
In summary, ball mills play an important role in many fields, used for grinding, dispersing, and mixing pigments, dyes, fillers, drugs, and other granular materials to achieve improved product quality and increased production efficiency.
ZM-X Series Disc Type Bead Mill Technical Data Sheet:
| Model | ZM5-X | ZM15-X | ZM20-X | ZM30-X | ZM50-X | ZM100-X | ZM200-X | |
| Effective grinding chamber volume (L) | 5 | 15 | 20 | 30 | 50 | 100 | 200 | |
| Main motor power (kW) | 7.5/11 | 18.5 | 22 | 30 | 37/45 | 45/55 | 55/75 | |
| Grinding shaft rotary speed (r/min) | 1650 | 1200 | 1200 | 1120 | 900 | 700 | 550 | |
| Adjustable range of materials flow (L/min) | 0~2 | 0~2 | 0~10 | 0~10 | 0~60 | 0~60 | 0~150 | |
| Max. cooling water consumption (t/h) | 1 | 1 | 2 | 2 | 2.5 | 2.5 | 3~4 | |
| Estimated productivity (kg/h) | 15~150 | 40~400 | 50~500 | 60~800 | 150~1500 | 150~1500 | 200~2000 | |
| Dimension (mm) | Length | 1250 | 1560 | 1670 | 1760 | 1970 | 2175 | 2150 |
| Width | 900 | 1050 | 1050 | 1050 | 1150 | 1200 | 1200 | |
| Height | 1250 | 1550 | 1565 | 1585 | 1650 | 1880 | 2150 | |
| Net weight (kg) | 700 | 800 | 1000 | 1150 | 1350 | 2000 | 2500 | |
What is the difference between a bead mill and a homogenizer?
A bead mill and a homogenizer are both equipment used for particle size reduction and sample preparation, but they operate on different principles and have distinct differences:
Bead Mill:
1.Grinding Principle: Bead mills utilize small grinding media, such as beads, to grind and disperse the material through high-energy collisions between the beads and the particles. The grinding action is achieved by the mechanical agitation and shearing forces generated by the movement of the beads.
2.Particle Size Range: Bead mills are capable of producing a wide range of particle sizes, from sub-micron to several microns, depending on the size of the beads used. They offer precise control over the particle size distribution.
3.Applications: Bead mills are commonly used in industries such as paints, inks, coatings, pharmaceuticals, and cosmetics for grinding, dispersion, and particle size reduction. They are particularly suitable for processes that require fine grinding and uniform particle size distribution.
Homogenizer:
1.Homogenization Principle: Homogenizers use mechanical force or high-pressure forces to break down and disperse particles in a sample. They often utilize high-speed rotor-stator action or high-pressure fluid shear to create turbulence and disrupt the sample's structure, resulting in particle size reduction and uniform mixing.
2.Particle Size Range: Homogenizers are typically used for reducing particle sizes to the sub-micron or nano-scale range. They are particularly effective in breaking down cell walls, emulsifying liquids, and achieving uniform dispersion of particles.
3.Applications: Homogenizers are widely used in various industries, including biotechnology, food and beverage, pharmaceuticals, and research laboratories. They are commonly employed for cell disruption, emulsion formation, sample preparation, and achieving uniform mixing or blending.
In summary, the main difference between a bead mill and a homogenizer lies in the grinding principle and the particle size range they can achieve. Bead mills primarily rely on grinding media to grind and disperse particles, offering a wide range of particle sizes. Homogenizers, on the other hand, utilize mechanical or high-pressure forces to break down particles, achieving sub-micron or nano-scale particle sizes and ensuring uniform mixing or dispersion. The choice between a bead mill and a homogenizer depends on the specific application requirements for particle size reduction and sample preparation.
5L Disc-Type Bead Mill: Ideal Equipment for Small-Batch Production
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