Precision Manufacturing, Exceptional Quality
The production of these mold blanks involves cutting-edge
manufacturing processes. Every step, from the meticulous selection
of raw materials to the precise control during processing, is aimed
at achieving perfection. For example, tungsten carbide molds are
widely used due to their remarkable properties, including high
strength, wear resistance, hardness, and resistance to high
temperatures. These characteristics enable the molds to have a
longer lifespan and meet the production requirements for various
types of nuts. In terms of precision, the mold blanks can achieve a
machining accuracy of up to 0.005 millimeters, with a surface
roughness as low as RA0.1, ensuring the dimensional accuracy and
aesthetic quality of the fasteners.
Xincheng (Xiamen) Cemented Carbide Co., Ltd. |
number | WC ±0.5% | CO ±0.5% | um | TRSN/mm2 | Densityg/cm3 | HRA | Main purpose or application |
|
XG2 | 94 | 6 | 2-3 | 3000 | 14.98 | 90.50 | Stretching Rod Mould |
XG3 | 92 | 8 | 2-3 | 3200 | 14.61 | 89.30 |
XG4 | 88 | 12 | 2-3 | 3450 | 14.31 | 89.50 |
XG5 | 88 | 12 | 2-3 | 3500 | 14.30 | 88.00 | Wear-resistant and impact-resistant molds, etc. Examples include
shear punches, strong rod dies for screw fastening, etc |
XG6 | 86 | 14 | 2-3 | 3500 | 14.12 | 87.00 |
XG7 | 85 | 15 | 1 | 4100 | 13.85 | 89.00 | Wear-resistant and impact-resistant molds, etc. Examples include
shear punches, strong rod dies for screw fastening, etc |
XA80 | 80 | 20 | 3-6 | 3000 | 15.58 | 84.00 | Screw Die Nut Die Six-Piece Die |
XT6 | 85 | 15 | 3-6 | 3200 | 13.80 | 86.20 | Stainless Steel Screw Die Stretching and Reducing Rod |
XT7 | 80 | 20 | 3-6 | 2900 | 13.38 | 84.80 | Stainless Steel Shaping |
XA90 | 78 | 22 | 6-9 | 2800 | 13.39 | 82.50 | Nut Die |
XC90 | 75 | 25 | 2-6 | 2800 | 13.00 | 83.00 | Cap Nut Die |
XT60 | 80 | 20 | 3-6 | 3200 | 13.40 | 86.00 | high stress |
XC75 | 75 | 25 | 2-6 | 3000 | 13.00 | 83.80 | impact-resistant |
XA95 | 75 | 25 | 6-9 | 2800 | 13.12 | 81.50 | Impact-resistant forging dies, nut dies, etc. |
XA65 | 82 | 18 | 2-6 | 3000 | 13.73 | 85.50 | Full Tungsten Punch |
XT8 | 78 | 22 | 3-6 | 2900 | 13.20 | 84.00 | Stainless Steel Screw Die Stretching and Reducing Rod |
XT10 | 77 | 23 | 3-6 | 2900 | 13.20 | 83.50 | Nut and Cap Nut Die |
FT60 | 86 | 14 | 3-9 | 2690 | 13.97 | 84.80 | For Hot Extrusion Molds, Hot Forging Dies |
FT70 | 84 | 16 | 3-9 | 2700 | 13.45 | 83.50 |
FT80 | 88 | 12 | 3-9 | 2500 | 13.30 | 82.50 |
Customization to Meet Diverse Needs
Different applications demand fasteners with specific sizes,
shapes, and performance characteristics. These manufacturers excel
in providing customized solutions. They can design and produce mold
blanks tailored to meet the unique requirements of customers.
Whether it's for high-strength automotive fasteners, aerospace
rivets, or standard cold heading molds, there is a suitable
solution available. This ability to customize allows the
manufacturers to be agile in the face of market changes and cater
to the individual needs of their customers.
Rapid Delivery, Ensuring Production Schedules
In today's competitive market, the speed of product delivery is
just as important as quality. These companies boast efficient
production processes and robust supply chain management, enabling
them to deliver products quickly. For urgent orders, they can even
complete production and dispatch within 10 days. This rapid
delivery capability not only reduces customer waiting time but also
helps lower inventory costs and improve overall production
efficiency for the customers.
Professional Team, Continuous Innovation
Behind the high-quality products is a team of professionals who are
the backbone of the company's success. These manufacturers have a
team of experienced R&D and production management personnel.
They continuously explore new materials and processing technologies
to optimize mold designs and enhance mold performance and lifespan.
Moreover, the companies actively invest in advanced production
equipment and testing instruments, such as CNC lathes, CNC internal
grinding machines, and CNC cylindrical grinding machines, to ensure
product quality and stability.
Environmentally Friendly, Sustainable Development
In an era where environmental protection is a priority, these
companies are also committed to sustainable development. They
optimize their production processes to reduce energy consumption
and waste emissions. For instance, the use of cold heading
technology to manufacture fasteners, compared to traditional hot
forging, not only increases production efficiency but also
significantly reduces energy consumption. This environmentally
friendly approach not only helps protect the environment but also
aligns with the broader trend of sustainable development.
International Standards, Global Trust
The products from these companies have earned international
recognition through certifications such as ISO9001:2015. These
certifications are a testament to the high quality of their
products and are the foundation for gaining the trust of customers
worldwide. With strict quality control and exceptional product
performance, these companies have successfully expanded their
market globally and established long-term partnerships with many
well-known international brands.
In summary, high-quality bolt and nut mold blanks are the
cornerstone of the fastener manufacturing industry. These leading
manufacturers, with their precision manufacturing capabilities,
customized services, rapid delivery, professional teams, and
environmentally friendly practices, are providing solid support to
the global fastener manufacturing sector. If you are in search of a
reliable supplier of bolt and nut mold blanks, these companies are
undoubtedly your top choice.