Tunnel Wave Soldering System Full Sealing Nitrogen Filled Automatic Wave Soldering Machine

Brand Name:Suneast
Certification:CE、ISO
Model Number:PERFECTFLOW 350/450/610
Minimum Order Quantity:≥1 pc
Delivery Time:25~50 days
Payment Terms:T/T
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Verified Supplier
Location: Shenzhen Guangdong China
Address: Suneast Ind.Park, No.13, Yongping 2nd Rd., Fuyong Street, Bao'an District, Shenzhen city,Guangdong Prov., China
Supplier`s last login times: within 27 hours
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Product Details

Tunnel Type Full Sealing Nitrogen Filled Wave Soldering Equipment PERFECTFLOW Series


PERFECTFLOW series is a tunnel type full sealing nitrogen filled wave soldering system. It adopts the world's first sealing solution for welding zone and the innovative segmented conveying solution, which perfectly meets the requirements of flexible welding process angle and enlarges the bottom space of boards, which solves the jamming, inconvenience in operation and maintenance problems of segmented conveyor in common wave soldering machine. It can extremely play the application effect of the nitrogen protection process of wave soldering, and greatly improve the performance of tunnel type wave soldering equipment and welding process quality.


Feature:

  • Conveyor system: adopts the segmented floating structure to effectively prevent the deformation of guide rail; innovative segmented conveying system, smoother conveying; the space of the bottom side of the board can be flexibly configured.
  • Preheating system: adopts the drawer type module energy-saving design, infrared and hot air convection heating can be combined as required, PID temperature control mode, with infrared heat compensation between the preheating zones and soldering unit which effectively reduce temperature loss.
  • Soldering system: The solder pot is heated by external heat, the inner liner of the solder pot is made of cast iron, and treated with anti-corrosion; the solder pot is sealed with special elastic material and equipped with electric mode solder pot, which can be lifted, moved up and down freely.
  • Nitrogen filled system: the world's first sealing solution for welding zone,Flexible welding process angle; equipped with oxygen separator for monitoring the remaining oxygen
  • PC+PLC control system, Windows 10 operation system, Chinese/English operation interface, process profile/data automatic storage function, over or under level of flux liquid alarm, low tin level alarm.

Application range:

Wave soldering equipment is used to solder through-hole components and circuit boards through high-temperature liquid solder waves on printed boards with pre installed plug-in components. Wave soldering is widely used in the electronic product manufacturing industry, including consumer electronics, communication equipment, household appliances, power supplies, automotive electronics, medical equipment, industrial automation, energy and other industries


Overall diagram:


Integrated spray fluxer unit

(selective spray device is optional)

The welding process angle of rails is flexible and adjustable
The bottom space can be flexibly configured according to requirements
Equipped with oxygen separator for monitor remaining oxygen
Transparent glass viewing window
Solder pot is motorized in/out/up/down

Product Parameters:

Model NOPERFECTFLOW/350PERFECTFLOW/450PERFECTFLOW/610
Dimension:L*W*H(mm)6000×1420×17506000×1520×17506000×1690×1750
WeightAppro×.1850kgAppro×.2050kgAppro×.2300kg
Power Supply3PH 380V 50HZ3PH 380V50HZ3PH 380V 50HZ
Start up Power33KW33KW45KW
Normal Running PowerApprox.8.5KWApprox.9KWApprox.11KW
Control SystemPC+PLCPC+PLCPC+PLC
Spraying movementStep motorStep motorStep motor
Spraying Pressure0.2Mpa~0.4Mpa0.2Mpa~0.4Mpa0.2Mpa~0.4Mpa
Flux Flow ControlOptionOptionOption
Auto Flux FillingStandardStandardStandard
ExhaustingTop exhaustTop exhaustTop exhaust
Exhausting Pipe Diameter(mm)φ250φ250φ250
Exhaust fan power750750750
Preheating ModeHot air convection/IRHot air convection/IRHot air convection/IR

Temperature

Control Mode

PIDPIDPID

Preheating

Zone Quantity

333

Preheating

Zone Length(mm)

180018001800
Preheating Temperature RangeRoom temperature~200℃Room temperature~200℃Room temperature~200℃
Warm-up Time(min)

Approx.12min

(setting:150℃)

Approx.12min

(setting:150℃)

Approx.12min

(setting:150℃)

Preheating

Blower Motor

250W 3PH 220VAC250W 3PH 220VAC250W 3PH 220VAC
Width(mm)50~35050~45050~610
PCB Conveying DirectionL→R(Option:R→L)L→R(Option:R→L)L→R(Option:R→L)
Conveying Speed(mm/min)500~1800500~1800500~1800
Conveying Height(mm)750±20750±20750±20

Available

Component Height(mm)

上(Top)120,下(Bottom)15上(Top)120,下(Bottom)15上(Top)120,下(Bottom)15

Conveying Speed

Control Mode

Closed loop stepless speed regulation by inverterClosed loop stepless speed regulation by inverterClosed loop stepless speed regulation by inverter
Finger

Heavy type double hook finger

Option:Special jig for fixture

Heavy type double hook finger

Option:Special jig for fixture

Heavy type double hook finger

Option:Special jig for fixture

Conveying Angle4.5~6.3°4.5~6.3°4.5~6.3°
Solder Pot TypeMechanicalMechanicalMechanical
Solder Pot MaterialCasting IronCasting IronCasting Iron
Wave Height AdjustmentInverter: Digital Control by PC
Cooling typeNitrogen knife cooling
Solder Pot Heating Power13.5KW13.5KW18KW
Max Solder Pot Temperature300℃300℃300℃
Solder Pot CapacityApprox.480kgApprox.550kgApprox.640kg
Wave Driving Power180W*2 3PH 220VAC180W*2 3PH 220VAC180W*2 3PH 220VAC
Solder Pot Warm-up Time

Approx.150min

(setting:250℃)

Approx.150min

(setting:250℃)

Approx.150min

(setting:250℃)

Temperature Control ModePIDPIDPID
Finger Cleaning SystemBrushBrushBrush
Nitrogen purity99.999%99.999%99.999%
Nitrogen consumptionAppro×.20m³/hAppro×.22m³/hAppro×.25m³/h
Nitrogen pressure0.4Mpa~0.6Mpa0.4Mpa~0.6Mpa0.4Mpa~0.6Mpa

External spraying unit (option)

500mm The total length+500mm

PERFECTFLOW/350-ZPERFECTFLOW/450-ZPERFECTFLOW/610-Z

Notices:

1.Power requirements:

①Three phase five wire: voltage 380V, frequency 50/60HZ;

②The wire diameter requirement is 16mm², with a leakage protection switch of 125A and a leakage capacity of 150-200mA.

2.The ground is required to withstand a pressure of 1000kg/m².

3.External air exhaust requirements:

①Spray: air duct Ø250mm, exhaust air volume 30M³/min;

②The exhaust air volume for the tin furnace outlet Ø250 and the tail cover outlet Ø150 is about 15M³/min.

China Tunnel Wave Soldering System Full Sealing Nitrogen Filled Automatic Wave Soldering Machine supplier

Tunnel Wave Soldering System Full Sealing Nitrogen Filled Automatic Wave Soldering Machine

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