ZQ60 Injection Blow Molding Machine: The Core Tool for Small & Medium Manufacturers to Achieve Seamless Transition from Trial to Mass Production

In the growth journey of small and medium-sized manufacturing enterprises (SMEs), a common dilemma arises: wasting resources on small-batch trial production or struggling to keep up with medium-volume mass production. As the transitional star model of the ZQ series, the ZQ60 fills this gap perfectly—it combines the flexible trial production capabilities of small machines with the stable efficiency of medium-volume production. Covering sectors like beauty, food, and household chemicals, it eliminates the need to compromise for a single scenario, making it a key piece of equipment for SMEs to "fulfill orders at reasonable costs and expand markets with consistent quality."

The core value of the ZQ60 lies in matching the needs of enterprises with monthly output of 10,000-30,000 units, which require balancing trial production and mass production while handling multiple product categories. It is particularly suitable for:

• Startup beauty brands: First produce 2,000-3,000 units of 100ml lip gloss tubes/serum bottles for market testing; if feedback is positive, quickly scale up to 10,000-20,000 units/month without replacing equipment.
• Local food manufacturers: Produce 5,000 units of 200ml fruit syrup bottles in spring and summer (scaling up to 20,000 units during peak seasons), then switch to 3,000 units of 150ml honey jars in autumn and winter to adapt to seasonal demand.
• Small household chemical factories: Simultaneously produce 1L laundry detergent bottles (15,000 units/month) and 500ml hand sanitizer bottles (8,000 units/month) without needing two separate production lines.

• Stress-free small-batch trial production: Supports small orders of 500-5,000 units (e.g., customizing 3,000 units of 180ml mini cleaner bottles for convenience store chains). The scrap rate is only 3%-5% (2 percentage points lower than ordinary small machines), avoiding material waste during trial production.
• Stable medium-volume mass production: With a capacity of 150-250 units/hour (based on 500ml containers), it meets monthly output of 10,000-30,000 units without overtime. For example, a local sauce factory uses the ZQ60 to produce 200ml garlic sauce bottles and still maintains daily delivery schedules even with a peak monthly output of 28,000 units.
• No trade-offs: Unlike the ZQ40 (sufficient for trial production but insufficient for mass production) or the ZQ80 (sufficient for mass production but idle during trial production), one ZQ60 covers the entire process from "sample validation" to "regional distribution."

• Fast mold change: 30 minutes for specification switching: Switching from 500ml laundry detergent bottles to 200ml hand sanitizer bottles only requires mold replacement and recalling preset parameters (the touchscreen stores 30+ common formulas). A household chemical factory uses this capability to "produce laundry detergent bottles in the morning shift and hand sanitizer bottles in the afternoon shift," increasing daily capacity utilization by 40%.
• Wide material compatibility: Handles both conventional and specialty materials: It can process basic materials like PP, PE, and PET (e.g., food-grade PET jam jars), as well as eco-friendly PLA (e.g., sustainable travel-sized bottles for beauty brands) and medical-grade PP (e.g., non-sterile disinfection gel bottles)—no machine modification required.
• Sufficient precision: Meets quality standards across scenarios: Dual-zone temperature control and real-time pressure compensation ensure smooth, scratch-free bottle surfaces for beauty products (meeting retail appearance requirements), leak-proof seals for food bottles (complying with basic food contact standards), and wall thickness tolerance ≤0.1mm for small medical containers (meeting non-sterile container specifications).

• Energy savings: Nearly 100 yuan less in monthly electricity bills: The servo-driven system is 15% more energy-efficient than traditional models. Operating 8 hours a day, it saves 80-120 yuan in monthly electricity costs compared to old equipment—enough to cover half a year’s mold maintenance costs annually.
• Labor savings: New employees master operation in 1 day: The 5-inch touchscreen with graphic instructions eliminates the need for understanding complex parameters. New staff can operate independently after 1 day of training, helping a small beauty factory avoid the expense of "hiring senior technicians at high salaries."
• Maintenance savings: In-house staff can handle repairs: Core wearing parts (heating tubes, gaskets) are standard specifications available at local hardware stores. Replacing a heating tube takes only 20 minutes—no need to wait for on-site service from the manufacturer, reducing downtime losses.

• Beauty sector: A startup makeup brand first trial-produced 3,000 units of 30ml foundation bottles with the ZQ60, then scaled up to 12,000 units/month after positive market feedback. It expanded to 3 offline counters within six months, with consistent equipment performance.
• Food sector: A local bakery ingredient factory uses the ZQ60 to produce 150ml almond powder cans (8,000 units/month) and 200ml matcha powder cans (6,000 units/month). Fast mold changes and good sealing extend the raw material shelf life by 2 months.
• Small medical sector: A regional disinfection product factory produces 15,000 units of 100ml medical alcohol bottles monthly with the ZQ60. Compliance with material standards and precise manufacturing helped it secure a spot on the procurement list of local community hospitals.

The ZQ60 is not a "disposable transitional machine"—when a company’s monthly capacity exceeds 30,000 units, it still adds value:

• Secondary production line: Use the ZQ80 as the main line for large orders, while the ZQ60 handles limited editions, samples, or small-spec products (e.g., holiday-themed mini bottles for beauty brands).
• Expand capabilities with upgrades: Adding an automatic part-removal arm increases capacity by 20%; connecting to a simple MES system enables real-time output tracking for different specifications, facilitating production scheduling.
• Explore new scenarios: Upgrading to a multi-layer co-extrusion module allows production of oxidation-resistant essential oil bottles and leak-proof cleaner bottles, helping enterprises enter high-value product markets.

For SMEs, the ZQ60 is more than just a machine—it is a "lever" to drive business growth at reasonable costs. It not only fulfills current orders but also supports future expansion, making every step from "small workshop to regional brand" steady and solid.