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A. Relatively low energy consumption, in line with the
energy-saving trend
The injection and blow molding processes of the injection blow
molding machine are completed in the same equipment. The heat loss
of the parison from injection molding to blow molding is small, and
no additional heating and insulation is required. Compared with the
split production of "injection molding machine + blow molding
machine", it can save 10%-20% of energy consumption.
Some high-end models are equipped with a servo motor drive system,
which can accurately adjust the power output according to the
production conditions, further reduce standby and operating energy
consumption, and meet the requirements of environmentally friendly
production.
B. The mold design is complex, but the versatility can be optimized
The mold of the injection blow molding machine needs to integrate
the injection cavity, blow molding cavity and demolding mechanism.
The structure is complex and the initial design and manufacturing
cost is high (especially multi-cavity molds).
However, through modular mold design, molds of different
specifications can be replaced on the same equipment to produce
products of different capacities or shapes (such as bottles from
5ml to 500ml), which improves the versatility of the equipment to a
certain extent.
C. High requirements for raw material purity
During the injection-blow molding process, the raw materials need
to undergo high-pressure plasticization and precise molding in the
injection molding stage. If the raw materials contain impurities
(such as metal particles and unmelted particles), it is easy to
cause defects in the parison and even damage the mold or equipment.
Therefore, injection-blow molding machines usually require the use
of high-purity pellets (such as medical-grade PP and PET), and need
to be combined with precision dryers to remove moisture from the
raw materials to avoid bubbles in the products.
D. Application areas focus on high-end market segments
In addition to common pharmaceutical and cosmetic packaging,
injection-blow molding machines are also widely used to produce
special products with high-precision requirements, such as:
Reagent bottles and infusion bottles in medical devices (must meet
sterility and chemical corrosion resistance standards);
Small sealed containers in the electronics industry (such as
battery housings and precision component packaging);
Light-proof bottles and leak-proof bottles in high-end food
packaging (relying on their excellent sealing properties).
E. The maintenance cost is moderate, and professional operation is
required.
The core components of the equipment (such as injection screw, blow
molding valve group, turntable bearing) need regular maintenance,
but due to the integrated design, the overall maintenance points
are less than the split equipment, and the long-term maintenance
cost is controllable.
In terms of operation, the operator needs to be familiar with the
coordinated control of multiple parameters such as injection
temperature, blow molding pressure, turntable speed, etc.,
especially the process parameters of different materials (such as
PP and PET) are quite different, which requires certain technical
experience.