160KW High-Power Hydraulic Pump & Motor Performance Evaluation System

DAZHUO Launches 160KW Hydraulic Pump/Motor/Valve Comprehensive Test Bench with Advanced Measurement & Control

Product Introduction

This advanced evaluation platform is designed for comprehensive testing of open/closed pumps, motors (operable as closed pumps), and valves. Featuring a modular architecture, the system integrates mechanical, electronic, and computer-controlled technologies to deliver precise fluid dynamics analysis, power efficiency metrics, and electrical control validation. By enabling data-driven optimization, it accelerates quality assurance processes and empowers enterprises to enhance operational efficiency, driving technological innovation and market competitiveness.

Key Features Overview

1. High-Power Drive System
   • 160KW servo motor for stable operation at 1,500 RPM and ultra-high speeds (≥3,500 RPM).
   • Dual-bridge hydraulic loading with proportional valve control (max. 430 Bar), simulating real-world conditions.
2. Precision Measurement Systems
   • Flow measurement:
     • Main circuit: Hydrotechnik turbine flowmeter (15–600 L/min, ±0.5% accuracy).
     • Valve leakage: Gear flowmeter (0.5–2,000 mL/min, ±0.3% accuracy).
   • Pressure sensors:
     • 600 Bar main circuit (0.25% accuracy) and 100 Bar pilot pressure (0.25% accuracy).
   • Temperature monitoring: Up to 150°C with ±0.5% accuracy.
3. Intelligent Control & Software
   • PLC + NI data acquisition for manual/automatic loading and real-time visualization.
   • Siemens control modules ensuring robust electrical stability.

Testing Capabilities

Design Highlights

• Modular Open Platform: Flexible configuration for diverse testing scenarios.
• Water-Cooling System: Equipped with a water tower for efficient thermal management (superior to air cooling).
• Low-Noise Operation: Progressive cavity recycling pumps (≥25 L/min) minimize acoustic interference.

Applications & Value

• Industries: Hydraulic component manufacturing, automotive, energy, and heavy machinery.
• Quality Assurance: Validates performance metrics to ISO/JB standards, reduces R&D iteration cycles.
• Scalability: Compatible with future upgrades (e.g., OPC UA for digital twin integration).

Certifications & Support

• Compliance: Meets IEC 61326-1 EMC standards (electrical safety certification available upon request).
• Service: FAT reports, sensor calibration certificates, and 24/7 technical support included.

Elevate your testing standards with DAZHUO’s cutting-edge engineering solutions.

Changzhou Dazhuo Testing Equipment Co., Ltd. is located in Wujin National High-tech Development Zone, Changzhou, Jiangsu. The company was founded by a team of experts who have been engaged in the research and development of hydraulic measurement and control technology for a long time, focusing on providing users with one-stop solutions for hydraulic testing and control, making testing easier and more efficient!
The company has a number of system design, structural design, software design engineers, in the design and development, manufacturing, installation and commissioning of hydraulic test systems and sales services have a strong comprehensive strength. In recent years, the core team has successively supported Caterpillar, Italy OMFB, Bosch Rexroth (Lozon), SMS (SMS), Japan Shimadzu, Zhejiang Haihong, Shanghai Qiangtian and other well-known domestic and foreign host and hydraulic manufacturers, and has accumulated rich experience.

Our main products include: hydraulic cylinder test bench, hydraulic valve test bench, hydraulic pumptest bench, hydraulic motor test bench, hydraulic pump and motor comprehensive test bench, hydraulic sealtest bench, hydraulic comprehensive (matching) performance test bench, and other non-standard hydraulictesting systems. Our company can also provide hydraulic testing services and hydraulic maintenance stationconstruction plans.

Our company has always adhered to the concept of integrity, pragmatism, responsibility, and win-winin serving customers.

Company vision: To make hydraulic testing simpler and more efficient.