Shock And Vibration Test Equipment For Automotive Vibration Testing
Brand Name:PRECISION
Certification:CE
Model Number:VTS-10
Minimum Order Quantity:1
Delivery Time:15 working days
Payment Terms:T/T
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Location:
Guangzhou China
Address:
No. 6, Dongsheng Road, Xinya Street, Huadu District, Guangzhou, China
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within 30 hours
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Product Details
Shock and Vibration Test Equipment for Automotive Vibration Testing
In the automotive industry, where safety, performance, and
durability are non - negotiable, the reliability of vehicle
components under vibration and shock conditions is of utmost
importance. Our advanced Shock and Vibration Test Equipment has
been meticulously designed to meet the exacting demands of
automotive vibration testing, providing automotive manufacturers
and suppliers with a comprehensive solution for ensuring the
quality of their products.
1. The Significance of Vibration and Shock Testing in the Automotive Realm
Automotive components endure a wide spectrum of mechanical stresses
throughout their lifespan. Vibrations stemming from the engine's
operation, road irregularities, and the vehicle's suspension
system, along with shocks from potholes, collisions, and sudden
braking, can severely impact the performance and integrity of these
components. Through rigorous vibration and shock testing,
manufacturers can unearth potential weaknesses in component design,
material selection, or assembly. This proactive approach not only
mitigates the risk of component failures, warranty claims, and
safety hazards but also contributes to the development of more
reliable and user - friendly vehicles.
2. Key Features of Our Test Equipment
Precise Vibration Generation
Our equipment is outfitted with cutting - edge technology that
enables the generation of highly accurate vibration profiles. It
can produce vibrations over a broad frequency range, typically
spanning from 5 Hz to 3000 Hz. This wide - ranging frequency
capability allows for the faithful replication of the diverse
vibration frequencies encountered by automotive components. Whether
it's the low - frequency vibrations associated with engine idling
or the high - frequency vibrations experienced when driving on a
rough road, the equipment can simulate these conditions with great
precision. The amplitude of vibrations is precisely controllable,
with a maximum acceleration of up to 100 g and a maximum
displacement of ±50 mm. This level of precision ensures that
components are tested under conditions that closely mirror their
actual operating environment.
Realistic Shock Simulation
In addition to vibration testing, the equipment excels in shock
simulation. It can generate shock pulses with precise control over
pulse shape, duration, and amplitude. The shock pulse duration can
be adjusted from 0.1 ms to 60 ms, and the amplitude can reach up to
1000 g. This enables the realistic replication of shock events such
as those resulting from hitting a large pothole, a minor collision,
or sudden mechanical impacts within the vehicle. By subjecting
automotive components to these simulated shocks, manufacturers can
evaluate their ability to withstand sudden, high - force impacts
without suffering critical damage.
Customizable Test Profiles
We recognize that different automotive components may necessitate
unique testing conditions. Our shock and vibration test equipment
allows for the creation of highly customizable test profiles.
Engineers can set the specific frequency, amplitude, shock pulse
characteristics, and test duration according to the requirements of
the component being tested. For example, a critical safety -
related component like an airbag sensor may demand a short - term,
high - intensity shock test, while a less sensitive component such
as a door trim may require a long - term, low - amplitude vibration
endurance test. The equipment can be programmed to meet the exact
needs of each test, providing a tailored testing solution for a
wide array of automotive components.
Robust Test Platform
The test platform of our equipment is engineered to securely hold
automotive components during testing. It features a flat, stable
surface with an array of attachment points to accommodate
components of various shapes and sizes. The platform is constructed
from a high - strength, vibration - dampening material, which
minimizes external interference and provides a clean test
environment for obtaining accurate results. Moreover, the platform
is designed to withstand the high forces generated during testing,
ensuring stable operation even at extreme vibration and shock
levels.
Intuitive Control System
Despite its advanced capabilities, our shock and vibration test
equipment features an intuitive control system. The system is PC -
based, equipped with user - friendly software. Operators can
effortlessly input test parameters, start and stop the test, and
monitor the progress in real - time. The software offers clear
visual displays of key data such as vibration frequency, amplitude,
shock pulse details, and test time remaining. It also has extensive
data - logging and analysis capabilities, enabling the collection
and in - depth evaluation of test data for a comprehensive
assessment of component performance.
3. Specifications
| Rated Sine/ Random/ Shock Force | 1,100 kgf/1,100 kgf/2.200 kgf | Armature Mass | 11kg |
| Frequency Range | 5-3.000 Hz | Inserts Size (Standard) | M8 |
| Max./Continuous Displacement p-p | 51 mm/ 51 mm | Load Attachment Points (Standard) | 17 |
| Max. Velocity | 2.0 m/s | Natural Frequency-Thrust Axis | <3Hz |
| Max.Sine/ Random Acceleration | 100/60g | Mac Vertical Load Support | 300 kg |
| Armature Diameter | 235 mm | Stray field @ 152 mm above table | ≤1mT (10 gauss) |
| Fundamental Resonance frequency | 2,500 Hz (nom.) ± 5% | Dimension LxWxH | 940 mmx715 mmx780 mm |
| Allowable Armature Overturning Moment | 300 Nm | Weight (Uncrated) | 1.000 kg |
4. Applications in Automotive Vibration Testing
Engine Components
Engine components such as pistons, crankshafts, and engine mounts
are tested using our equipment. By subjecting these parts to
simulated engine vibrations and shocks, manufacturers can ensure
their durability and performance over the vehicle's lifespan. This
helps in reducing engine noise, enhancing fuel efficiency, and
preventing costly engine failures.
Suspension and Braking Systems
Suspension components like shock absorbers, control arms, and brake
calipers are crucial for vehicle safety and ride comfort. The test
equipment is used to test these components under realistic road -
induced vibrations and shocks. This ensures that they can withstand
the forces exerted during normal driving and emergency braking,
providing reliable performance and contributing to overall vehicle
stability.
Interior and Exterior Trim
Interior components such as dashboard panels, door trims, and seat
belts, as well as exterior components like bumpers and mirrors, are
also tested. The equipment helps in identifying any loose parts,
rattling issues, or structural weaknesses that could affect the
user experience or vehicle appearance. By addressing these issues
through testing, manufacturers can enhance the quality and
perceived value of their vehicles.
Electronic Components
Automotive electronic components, including sensors, infotainment
systems, and engine control units, are highly sensitive to
vibrations and shocks. Our shock and vibration test equipment is
used to test these components to ensure their proper functioning in
the harsh automotive environment. This helps in preventing
electronic malfunctions, which could lead to safety hazards or a
poor driving experience.
5. Conclusion
Investing in our Shock and Vibration Test Equipment for automotive
vibration testing is a strategic move for any automotive - related
enterprise. With its precise vibration and shock generation,
customizable test profiles, robust test platform, and intuitive
control system, it offers a comprehensive solution for ensuring the
reliability and durability of automotive components. By leveraging
this equipment, automotive manufacturers and suppliers can enhance
product quality, reduce warranty costs, and gain a competitive edge
in the market. Contact us today to learn more about how our test
equipment can be customized to meet your specific automotive
testing requirements.
Shock And Vibration Test Equipment For Automotive Vibration Testing
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