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1. Schematic diagram of the core structure
Waste gas source → Closed gas collection hood → Pretreatment filter
→ Activated carbon adsorption/RCO catalytic combustion →
Centrifugal fan → Chimney emission
↑ ↑ ↑
Duct network Spray tower (optional) Online monitoring system
2. Process advantages
✅ High-efficiency purification: RCO catalytic combustion
temperature only requires 300-400℃ (40% energy saving compared to
traditional combustion)
✅ Intelligent operation and maintenance: Pressure differential
sensor warns of filter material replacement, PLC automatically
controls combustion temperature
✅ Safety design: Explosion-proof pressure relief valve + flame
detector, flame arrester response time <0.1 second
3. Selection recommendations
Small and medium-sized production lines: Activated carbon
adsorption + air dilution (investment cost <800,000 yuan)
Continuous production scenario: RCO/RTO incineration system
(treatment efficiency >98%)
High humidity environment: Add condensation dehumidification
pre-module
4. Key technical parameters
Project | Parameter range | Implementation standards |
Air volume | 5000-30000m³/h | GB 16297-1996 |
VOC purification efficiency | ≥95% (RCO working condition) | HJ 2027-2013 |
Emission concentration | ≤20mg/m³ (non-methane total hydrocarbons) | DB44/27-2001 |
Operation energy consumption | Power consumption 12-60kW·h, gas ≤25m³/h | - |
Standardized description of waste gas treatment equipment for
spraying production line, presented in modular structure:
I. Core structure and components
1. Waste gas collection system Enclosed gas collection hood : 304 stainless steel material, negative pressure air volume ≥5000m³/h Air duct network : Segmented flange connection, equipped with air volume control valve Pretreatment filter : Three-stage metal filter (intercept ≥5μm particles)
2. Purification treatment unit Activated carbon adsorption box Honeycomb activated carbon layer: iodine value ≥800mg/g, filling density 450kg/m³ Modular drawer design (single module 1.2×1.5m) Catalytic combustion device (RCO) Catalyst carrier: cordierite ceramic, precious metal coating (Pt-Pd) Heat exchanger: 316L stainless steel, heat exchange efficiency ≥75% Spray tower (optional) : Alkaline solution circulation system, PH value automatic control
3. Emission control system
Centrifugal fan: explosion-proof motor (power 22-75kW variable
frequency adjustable) Online monitor: real-time detection of
VOC/TVOC/particulate matter (data docking environmental protection
platform) Chimney: height ≥15m, equipped with lightning
protection device
1.High cost performance: Based on the customer's product
positioning and development strategy, and with economic
affordability as the foundation, we achieve the best cost
performance.
2.The advanced and meticulous design concept of the equipment,
along with the highly automated industrial equipment, showcases the
image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production
requirements and reserving room for development, taking into
account the needs of increased production and improved quality in
the future.
4.Quality compliance strictly adheres to the ISO900 quality
management system, with every minute detail of the entire equipment
installation being strictly controlled.