Energy Saving ABS Swivel Chair Parts Suspension Conveying System for Automated Production of Office Chairs and Gaming Chairs
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Location:
Huzhou Zhejiang China
Address:
Room 801, Building 1, No.10 Keyuan Road, Wuyang Street, Deqing County, Huzhou City, Zhejiang Province
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within 2 hours
Product Details
Company Profile
Product Details
Equipment Description:
ABS swivel chair parts suspension conveying system equipment
1. Equipment Overview
ABS swivel chair parts suspension conveying system is specially designed for the automated production of swivel chair parts (such as ABS plastic wheel frames, gas rods, and bases) such as office chairs and gaming chairs, and is suitable for injection molding, spraying, assembly and other processes. The system must meet the requirements of lightweight, high cleanliness, and anti-static, support flexible production and precise positioning, and adapt to high-speed assembly lines (beat ≤30 seconds/piece).
2. System Advantages
High cleanliness: anti-static + dust-free design, meeting the requirements of spraying and electronic component assembly.
Flexible Adaptation: Modular carriers can be quickly changed to support mixed-line production of multiple models of swivel chairs.
Energy Saving and Consumption Reduction: The standby power consumption of the servo system is ≤50W, and the energy consumption is 40% lower than that of traditional chains.
Intelligent Error Prevention: Dual detection of vision + sensors to prevent missing or wrong installation.
3. Typical Application Scenarios
Injection Molding Workshop: Automatic Pickup and Cooling Conveying
of ABS Wheel Frames.
Spraying line: Electrostatic spraying followed by hanging and
drying (temperature 60-80°C).
Assembly line: Precision assembly of gas rods, wheels, and bases
(torque control ±5%).
4. Selection recommendations
| Working condition requirements | Recommended configuration |
| Component weight ≤ 5kg | Single servo drive + nylon chain |
| High-speed production line (JPH ≥ 120) | Dual drive redundancy + timing belt reinforced track |
| High clean environment | All stainless steel track + FFU air purification module |
Main structures and components:
1. Main structural components
1. Lightweight track system
Material: aluminum alloy/stainless steel (rust-proof), anodized
surface, suitable for clean workshops.
Layout: multi-level closed-loop track, supports injection molding →
spraying → assembly multi-process series, span ≤4m.
Diversion module: pneumatic/electric turnout to achieve component
sorting and reflow (such as defective product rejection).
2. Traction and drive unit
Drive device: servo motor (0.5-5kW) + synchronous belt drive,
positioning accuracy ±0.5mm.
Traction chain: anti-static nylon chain, surface resistance ≤10⁶Ω,
to avoid static adsorption of dust.
Tensioning mechanism: spring automatic compensation to ensure
smooth operation of the chain.
3. Special carrier and fixture
Carrier design: lightweight carbon fiber pallet, suitable for
special-shaped ABS parts (such as wheel frame slots).
Fixture type: pneumatic gripper (soft silicone material,
scratch-resistant) or vacuum suction cup (flat parts adsorption).
4. Intelligent control system Core unit: PLC+motion controller,
integrated visual positioning (CCD camera) and MES data
interaction.
Sensor: Fiber optic sensor detects the presence of components,
with an error prevention rate of 99.9%.
Anti-static module: ion wind rod + grounding device to eliminate
static electricity during the conveying process.
5. Environmental protection and safety protection Dust removal
system: negative pressure suction port (spraying line) or air
shower purification (assembly line).
Safety protection: grating + emergency stop button, automatic
shutdown when personnel break in.
2. Technical parameters of core components
| Components | Functional description | Key technical parameters |
| Antistatic nylon chain | Transport ABS parts to avoid electrostatic contamination | Surface resistance ≤10⁶Ω, temperature resistance 0-80℃ |
| Servo drive motor | High-precision positioning, adapt to fast start and stop | Power 3kW, repeatability ±0.2mm |
| Vacuum suction cup fixture | Adsorb flat parts (such as bases) | Suction ≥200N, silicone material, oil resistance |
| Vision positioning system | Identify component position, correct deviation and positioning | Resolution 1280×960, detection speed ≤0.1s |
Features:
1.High cost performance: Based on the customer's product
positioning and development strategy, and with economic
affordability as the foundation, we achieve the best cost
performance.
2.The advanced and meticulous design concept of the equipment,
along with the highly automated industrial equipment, showcases the
image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production
requirements and reserving room for development, taking into
account the needs of increased production and improved quality in
the future.
4.Quality compliance strictly adheres to the ISO900 quality
management system, with every minute detail of the entire equipment
installation being strictly controlled.
Energy Saving ABS Swivel Chair Parts Suspension Conveying System for Automated Production of Office Chairs and Gaming Chairs
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