Energy Feedback Inverter Hanging Conveyor System for Reduced Energy Consumption
Contact Now
Add to Cart
Verified Supplier
Location:
Huzhou Zhejiang China
Address:
Room 801, Building 1, No.10 Keyuan Road, Wuyang Street, Deqing County, Huzhou City, Zhejiang Province
Supplier`s last login times:
within 2 hours
Product Details
Company Profile
Product Details
Equipment Description:
Equipment description and main structure of heavy-duty vehicle suspension conveying system
1. Equipment overview
The heavy-duty vehicle suspension conveying system is designed for the production and assembly of large-size, high-weight (1-20 tons) workpieces such as heavy trucks, construction machinery, and large buses. Its core function is high-load, high-stability conveying, supporting continuous operation and precise positioning, and adapting to harsh working conditions such as welding, painting, and assembly.
2. System advantages
High load capacity: Suitable for heavy workpieces over 10 tons, with stability far exceeding that of light conveying systems.
Precise control: PLC+servo positioning, with a repeatability of ±1mm (assembly line requirements).
Safety redundancy: Dual-circuit braking + mechanical limit to ensure that the carrier is locked in the event of a sudden power outage.
Energy saving and environmental protection: Energy feedback inverter, energy consumption reduced by 15%-20%.
3. Typical application scenarios
Heavy-duty truck assembly line: frame conveying, cab assembly.
Engineering machinery welding line: excavator boom, crane turntable
conveying.
Coach painting line: body electrophoresis, paint spraying and
drying process.
4. Selection recommendations
| Working parameters | Recommended configuration |
| Load ≤ 5 tons | Single drive station + standard chain (pitch 150mm) |
| Load 5-15 tons | Double drive station + reinforced chain (pitch 200mm) |
| High temperature environment | High temperature resistant chain (ceramic coating) + water-cooled track |
Main structures and components:
1. Main structural components
1. Heavy-duty track system
Material: high-strength carbon steel (Q345B or above) or hot-dip
galvanized steel, bending strength ≥500MPa.
Layout: multi-level support frame, can withstand dynamic load of
more than 10 tons, span ≤6m (anti-droop).
Branch design: hydraulic/electric turnout switching, supporting
multi-station parallel operation.
2. Power and transmission unit
Drive device: high-power variable frequency motor (15-75kW) +
planetary gear reducer, stable torque output.
Traction chain: reinforced double hinge chain, breaking strength
≥150kN, temperature range -30℃~150℃.
Tensioning mechanism: hydraulic automatic compensation system,
real-time adjustment of chain tightness.
Suspension carrier and fixture
Carrier structure: customized steel structure frame +
impact-resistant bearing, suitable for special-shaped workpieces
such as frame and cab.
Clamp type: pneumatic clamping/electromagnetic adsorption,
positioning accuracy ±2mm.
3. Safety and control system Emergency stop and overload
protection: full-line emergency stop button + torque limiter,
automatically cut off power when overloaded.
Intelligent control unit: PLC + industrial computer, integrated
RFID/barcode recognition, to achieve full-process traceability of
workpieces.
Anti-sway device: track lateral limit wheel + damper to reduce
carrier shaking (amplitude ≤5mm).
4. Auxiliary system Lubrication module: automatic drip
lubrication to reduce chain wear.
Dust removal and cooling: high-pressure air knife (painting line)
or water cooling cycle (welding line).
II. Technical parameters of core components
| Components | Functional description | Key technical parameters |
| Traction chain | High-load power transmission, anti-fatigue design | Pitch 200mm, breaking strength ≥150kN |
| Variable frequency drive motor | Stepless speed regulation, adapting to frequent start-stop scenarios | Power 30kW, protection level IP55 |
| Hydraulic turnout | Multi-path switching to ensure stable diversion of heavy workpieces | Switching time ≤3s, load-bearing 10 tons |
| RFID reader | Workpiece information binding and traceability | Reading distance 1.5m, anti-metal interference design |
Features:
1.High cost performance: Based on the customer's product
positioning and development strategy, and with economic
affordability as the foundation, we achieve the best cost
performance.
2.The advanced and meticulous design concept of the equipment,
along with the highly automated industrial equipment, showcases the
image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production
requirements and reserving room for development, taking into
account the needs of increased production and improved quality in
the future.
4.Quality compliance strictly adheres to the ISO900 quality
management system, with every minute detail of the entire equipment
installation being strictly controlled.
Energy Feedback Inverter Hanging Conveyor System for Reduced Energy Consumption
Inquiry Cart
0